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Effective monitoring of reinforced concrete structures requires techniques that detect early-stage material change and active, localized cracking. This study investigates a combined structural health monitoring approach using passive acoustic emission and active ultrasonic methods on a full-scale reinforced concrete bridge column subjected to reverse-cyclic lateral loading.
Active monitoring, based on coda wave interferometry, was used to track changes in wave velocity and waveforms, while passive acoustic emission monitoring was used to detect crack activity. The instrumentation consisted of three embedded ultrasonic transducers and three surface-mounted acoustic emission sensors. The results show that active ultrasonic monitoring is most effective prior to visual damage, successfully detecting the onset of internal cracking via wave velocity decreases exceeding 0.4%, and distinguishing load-induced effects from permanent damage. However, its utility diminished in later stages of damage progression, as strong signal decorrelation hindered further data interpretation. Additionally, active US measurements allowed a comparison of damage severity in different parts of the column. Conversely, passive acoustic emission monitoring effectively tracked the formation of concrete cracks throughout the experiment, with distinct event clusters and high-amplitude signals (> 60 dB) confirming ongoing fracture processes in all damage states. This study confirms that combining these methods results in a more robust structural health monitoring strategy by leveraging their complementary strengths. Active techniques excel at tracking continuous material changes in early damage states, while passive methods are superior for detecting discrete cracking events as damage progresses. Importantly, both methods can utilize the same measurement equipment, enabling a cost-effective approach to continuous damage tracking.
This article focuses on the characterization of the early-age properties of Ultra-High-Performance Fiber-Reinforced Cementitious Composite (UHPFRC), which is becoming popular for designing lightweight and durable structures. Due to the large proportion of cement in the mix, the hardening of UHPFRC is significantly faster than conventional concrete. Therefore, the development of UHPFRC properties, such as the elastic modulus, is difficult to monitor as it happens while elements are within the formwork. For this reason, the hydration process of UHPFRC elements is not fully understood yet. A combined passive (or acoustic emission) and active ultrasonic stress wave monitoring approach has the potential to characterize structures made of cementitious materials over their entire service duration. Using a network of embedded ultrasonic transducers, monitoring can start only a few instants after casting. A UHPFRC beam with a T-shaped cross-section and a length of 4.2 m was constructed and instrumented with 24 transducers as well as 15 thermocouples. Monitoring results lead to the characterization of the development of the early-age UHPFRC properties on the structural-element scale while the specimen is within the formwork. The continuous monitoring approach enabled accurate estimations of the spatial and temporal evolution of the modulus of elasticity. Thanks to this novel combination of monitoring techniques, the early age properties of UHPFRC, which were measured at the material scale, are confirmed at the structural scale for the first time.