Open Access

The recycling of critical elements has crucial importance to maintain sustainable use of raw materials. Phosphorus(P) is a sought-after limited natural resource due to its wide use in modern agriculture mainly as P-fertilizers. But it causes major problems for the environment such as eutrophication of ecosystems. In the future it could be depleted due to the high demand and declining natural phosphorite ore deposits. Therefore, the phosphorus recovery from mine and agricultural waste waters will be an important factor in preservation of the global consumption. The precipitation of M-struvite (NH4MPO4·6H2O, M2+= Mg2+, Ni2+, Co2+) from waste waters is a promising P-recovery route. Besides avoidance of eutrophication due to extraction of excess phosphates and the restoration of the phosphorus resources the recovered M-struvites may be potentially be up-cycled for industrial applications e.g. Co and Ni-phosphate show excellent electrochemical properties for batteries or supercapacitors. The precipitation process of M-struvites is strongly dependent on the degree of supersaturation, pH and on the exchange ions M2+.The influence of these precipitation parameters on the crystal morphology and size of transition metal struvite has been investigated only to a limited extent. An optimization of the reaction conditions could lead to more efficient M-struvite precipitation and significantly improved P-recovery method. We reveal the effect of different reaction conditions on the crystal shape and crystallite size of M-struvites (NH4MPO4∙6H2O, M = Mg2+, Ni2+, Co2+). Furthermore, we characterize the coordination environment of the crystalline end products and their related phases [Co-dittmarite (COD) NH4CoPO4∙H2O and Co(II)phosphate octahydrate (CPO) Co3(PO4)2∙8H2O]. Due to the presence of various amorphous phases pH is changing significantly in the different systems. Mg- and Ni-struvite are stable in multiple concentrations of the educts and metal/phosphorus (M/P) ratios in contrast to Co-struvite which forms below M/P ratios of 0.4. A high M/P ratio with high concentrations of the educts decrease the crystallite size and idiomorphism of the crystals while low M/P ratios with low concentrations of the educts increase the crystallite size and the euhedral formation of the crystal planes. In the (Ni, Co)-solid solutions Ni and Co are homogenously distributed in the crystals with similar Ni# as in the aqueous solutions indicating no elemental fractionation in crystallization. Ni and Co-struvite exhibit a more centrosymmetric coordination environment compared to their related phases of COD and CPO determined by EXAFS. The CoO6 octahedron expands slightly the ideal size of the struvite structure and decomposes to Co-dittmarite. From TEM analysis and pH measurements it is suggested that the crystallization of Ni- and Co-struvite follows a non-classical crystallization theory which consists of multiple nanophases, crystalline or amorphous, on the way to the final crystalline product.

Surface degradation phenomena of two model equiatomic alloys from the CrMnFeCoNi alloy system were investigated in 2% O2 and 10% H2O (pO2 = 0.02 and 10−7 atm, respectively) at 800 °C for times up to 96 h. The crystallographic structures, morphologies, and chemical compositions of the corrosion layers developing on CrMnFeCoNi and CrCoNi were comparatively analyzed by mass gain analysis, X-ray diffraction, and scanning electron microscopy combined with energy-dispersive X-ray spectroscopy and electron backscatter diffraction. The oxidation resistance of CrMnFeCoNi is relatively poor due to the fast growth of porous Mnoxide(s). CrCoNi forms an external chromia layer that is dense and continuous in a dry 2% O2 atmosphere. This layer buckles and spalls off after exposure to 10% H2O atmosphere. Beneath the chromia layer, a Cr-depleted zone forms in the CrCoNi alloy in both environments. As the oxide scale spalls off in the H2O-containing atmosphere, a secondary chromia layer was observed and correspondingly enlarges the Cr-depleted zone. In contrast, as the chromia layer remains without significant spallation when CrCoNi is exposed to a dry oxidizing atmosphere, the region depleted in Cr is narrower.

The influence of several precipitation parameters on the crystal morphology and size of transition metal struvite is poorly investigated. We reveal the effect of different reaction conditions on the crystal shape and crystallite size of M-struvites (NH4MPO4∙6H2O, M = Mg2+, Ni2+, Co2+). Furthermore, we characterize the coordination environment of the crystalline end products and their related phases [Co-dittmarite (COD) NH4CoPO4∙H2O and Co(II)phosphate octahydrate (CPO) Co3(PO4)2∙8H2O]. Mg- and Ni-struvite are stable in multiple concentrations of the educts and metal/phosphorus (M/P) ratios in contrast to Co-struvite which forms below M/P ratios of 0.4. A high M/P ratio with high concentrations of the educts decrease the crystallite size and idiomorphism of the crystals while low M/P ratios with low concentrations of the educts increase the crystallite size and the euhedral formation of the crystal planes. In the (Ni, Co)-solid solutions Ni and Co are homogenously distributed in the crystals with similar Ni# as in the aqueous solutions indicating no elemental fractionation in crystallization. Ni and Co-struvite exhibit a more centrosymmetric coordination environment compared to their related phases of COD and CPO determined by EXAFS. The CoO6 octahedron expands slightly the ideal size of the struvite structure and decomposes to Co-dittmarite. It is suggested that the crystallization of Ni- and Co-struvites follow a non-classical crystallization theory which consists of multiple nanophases on the way to the final crystal.

Mesoporous transition metal phosphates (TMPs) have attracted major interest due to their high (electro-)catalytic activity suitable for H2 generation, supercapacitors or batteries. Typically, mesoporous materials are synthesized via a template-based route. This way is in the case of TMP because the surfactants used are difficult to remove due to the sensitivity of the mesoporous framework. We present a template-free method including the formation of a precursor phase called M-struvite (NH4MPO4•6H2O, M = Mg2+, Ni2+, Co2+, Ni2+xCo2+1-x) to synthesize mesoporous and amorphous metal phosphates. This method relies on the thermal decomposition of crystalline M-struvite precursors to an amorphous and simultaneous mesoporous phase associated with the degassing of NH3 and H2O. The temporal evolution of mesoporous frameworks and the response of the coordination metal coordination environment was followed with diffraction and spectroscopy based in-situ and ex-situ methods. We highlight the systematic differences in absolute surface area, pore shape, pore size, and phase transitions between the chemical systems. In a complex amorphous structure, thermal decomposed Mg-, Ni- and NixCo1-x-struvites exhibit high surface areas and pore volumes for phosphate materials with a spherical to channel-like pore geometry (240 m²g-1 and 0.32 cm-3 g-1 for Mg and 90 m²g-1 and 0.13 cm-3 g-1 for Ni). In addition to this low-cost, environmentally friendly and simple synthesis, M-struvites could grow as a recycling product from industrial and agricultural wastewaters. These waste products could be upcycled through a simple thermal treatment for further applications.

The occurrence of calcite–aragonite phase transformation when a mechanically activated eggshell is triggered by the presence of the organic material (eggshell membrane).