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Eingeladener Vortrag
- nein (10)
Development of wood-inorganic composites with enhanced properties and environmental stability
(2002)
Crystallization behavior in different atmospheres (air, Ar, and 7% H2/Ar) of lithium iron phosphate glass (33Li2O33Fe2O31Nb2O5–33P2O5 (LFNP)) powders with different sizes of 2–1000 µm was examined. The crystallization peak temperature (Tp) in Ar and 7% H2/Ar decreased with decreasing the particle size of glass powders, but the value of Tp in air was independent of particle size. The crystallized glass obtained by heating to Tp showed the formation of the α-Li3Fe2(PO4)3 and LiFePO4 crystalline phases. Fe2O3 crystals were formed only in the inside of crystallized glass plates in the heating in air. The crystallization of LiFePO4 was largely enhanced in the particle size of <2 µm during the heating in Ar and 7% H2/Ar atmospheres. The main crystallization mechanism in LFNP glass was found to be surface crystallization. Significant shrinkages were observed for glass compacts (pellets) in the heating in 7% H2/Ar. These results suggest that controlling particle sizes and atmospheres enables the design the morphology of LiFePO4 crystals in LFNP glass.
Sol-gel preparation of calcium titanium phosphate: viscosity, thermal properties and solubility
(2012)
Calcium titanium phosphate (CTP) was prepared by the sol–gel route in order to prepare suitable coatings. This work addresses the question of how to prepare stable CTP sols. Their rheological properties as a function of process parameters like solid loading and water content are investigated. It was found that an increased solid loading as well as an increased water content lead to an increased initial viscosity as well as a more pronounced ageing induced viscosity rise. In addition, the thermal behavior of the resulting xerogels was analyzed. Furthermore, we studied the ion release behavior of the xerogels when brought in contact with water. Results suggest that calcium titanium phosphate shows a diffusion controlled ion release mode with a preferential release of Ca.
It has been shown that tetraethoxysilane-derived precursors are suitable solutions for impregnating pine sapwood to improve its dimensional stability. Tailored sol–gel syntheses result in precursors with nano-scaled silica species which are able to penetrate into the cell walls of wood. The physical fixation of those species inside the cell walls was verified by ESEM/EDX investigations. There is evidence that the silica species are chemically bonded to wood components. Nonreacted alkoxy groups can exist in the wood composites after impregnation. The amount of these organic residues depends on the composition of the precursors, especially their condensation degree and reactivity. Treatments for finishing the composites after the impregnation step to get clean products and stable properties are discussed in this context. An explanation of the complex relationship between solids content in the impregnation solutions and percentage weight gain and bulking of the composites is given. It can be demonstrated that high WPG values (>20 %) are pre-conditions for an effective protection of the resulting composites but they only guarantee efficient improvements if connected with the incorporation of the inorganic component inside the cell walls. Therefore, the sol–gel syntheses have to be carried out in such a manner that very small (<2 nm) as well as reactive species are sufficiently available. This demands syntheses using sub-stoichiometric water contents (H2O/TEOS <4, better <2).
We studied sintering of LTCC-type glass matrix composites (GMCs) consisting of small glass and alumina particles of equal size. Primarily, crystals act as rigid inclusions, decelerating the densification rate. In later stages, they also dissolve, partially increasing the viscosity. Release of alumina finally induces crystallization of alumosilicates, which enables post-firing stability. To study both effects, two model GMCs were prepared: an α-Al2O3 + barium alumoborosilicate glass (BABS)GMC, which shows neither significant dissolution nor crystallization, and an α-Al2O3 + calcium alumoborosilicate glass (CABS)GMC, which dissolves readily and promotes crystallization. The kinetics of shrinkage for both GMC were modeled by utilizing Frenkel theory for the early stage and MackenzieShuttleworth theory for the late stage, assuming that sintering is superimposed by the weighted contributions of triparticle glasscrystal clusters, their random occurrence (ideal mixing), and a shrinkage rate controlled by the GMC effective viscosity. In agreement with modeling, the experimental results showed that the shrinkage rate of BABSGMC decreases progressively for crystal volume fractions Φ > 0.15. The attainable shrinkage is reduced by up to 8% for Φ = 0.45. For the CABSGMC with Φ = 0.25, a reduction of Φ to 0.20 was evident due to partial α-Al2O3 dissolution. This effect was found able to increase the sintering temperature by ~5060 K.
The sintering of Low Temperature Co-fired Ceramics prepared from alumoborosilicate
glass- and Al2O3 powders of similar small particle size was studied by dilatometry, heating microscopy,
microstructure analysis, glass- and effective viscosity measurements. The steric effect of
Al3O3 inclusions was studied using a gnon-reactiveh model composite. With increasing Al3O3 volume
fraction (Φ ≤ 0.45), sintering decelerates and its final stage shifts to higher temperature. The
attainable shrinkage is reduced as Al2O3 particle clusters bearing residual pores become more frequent.
The kinetics of sintering could be described formally superposing the weighed contributions
of differentially sized and randomly composed glass-crystal particle clusters and assuming a sintering
rate controlled by the effective matrix viscosity, which increases with Φ and with progressive
wetting of Al2O3 particles during densification. The "reactive" model composite shows significant
dissolution of Al2O3 into the glass, which has two opposed effects on sintering: reducing Φ and increasing
glass viscosity. For the present case (Φ = 0.25), the latter effect dominates and sintering is
retarded by Al2O3 dissolution. Crystallization of wollastonite starts after full densification. Dissolution
of Al2O3 was found to promote the subsequent growth of anorthite.
We measured and collected literature data for the crystal growth rate, u(T), of µ-cordierite (2MgO · 2Al2O3 · 5SiO2) and diopside (CaO · MgO · 2SiO2) in their isochemical glass forming melts. The data cover exceptionally wide temperature ranges, i.e. 8001350 °C for cordierite and 7501378 °C for diopside. The maximum of u(T) occurs at about 1250 °C for both systems. A smooth shoulder is observed around 970 °C for µ-cordierite. Based on measured and collected viscosity data, we fitted u(T) using standard crystal growth models. For diopside, the experimental u(T) fits well to the 2D surface nucleation model and also to the screw dislocation growth mechanism. However, the screw dislocation model yields parameters of more significant physical meaning. For cordierite, these two models also describe the experimental growth rates. However, the best fittings of u(T) including the observed shoulder, were attained for a combined mechanism, assuming that the melt/crystal interface growing from screw dislocations is additionally roughened by superimposed 2D surface nucleation at large undercoolings, starting at a temperature around the shoulder. The good fittings indicate that viscosity can be used to assess the transport mechanism that determines crystal growth in these two systems, from the melting point Tm down to about Tg, with no sign of a breakdown of the StokesEinstein/Eyring equation.
Aluminas resulting from sols prepared via a modified Yoldas procedure were studied with differential thermal analysis (DTA), differential thermal gravimetrie (DTG), 27Al nuclear magnetic resonance (27Al MAS NMR) and X-ray diffraction (XRD) concerning their thermal properties, aluminum speciation and phase content.
Hydrolysis of aluminum-sec-butoxide in aluminum nitrate solutions allowed to prepare stable sols with varying NO3-/Al molar ratios, solids contents and pH values. Resulting sols contained different aluminum species including also Al13 polycations. Sol preparation conditions also determined aluminum speciation in solid products obtained after thermal treatments of gels obtained from these sols. Al13 polycations and AlO5 species were found to play an important role for thermally induced transformation from amorphous products via eta-Al2O3 to alpha-Al2O3. Intermediately formed eta-Al2O3 promotes the phase transformation to alpha-Al2O3.
Green compacts of ceramics, glass ceramic composites and sinter glass ceramics contain
different amounts of organic materials added as pressing aids or binders. Before sintering, these
organics have to burn out completely. In oxidising atmospheres, the debindering process is mostly
exothermic and therefore difficult to control. This uncontrolled heat production due to locally enhanced
debindering and respective gas release may cause damages in the green compact microstructure.
Therefore, debindering is usually operated with very low heating rates (< 3 K/min) which requires
long processing times of many hours. In this paper, we will show that it is possible to reduce
the processing time for debindering dramatically by using the decomposition rate of the organic
binder, detected by the weight loss of the sample, as a control factor of the furnace.