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Dieser Artikel enthält aktuelle Forschungsergebnisse im Bereich des überwachungsgestützten Managements der Tragwerksintegrität. Das Management der Tragwerksintegrität hat zum Ziel, die Funktionalität eines Tragwerks während des gesamten Lebenszyklus durch Einhaltung der Zielzuverlässigkeiten sicherzustellen. Ausgehend von Forschungsergebnissen über die Charakteristik von Überwachungsverfahren und -daten im Rahmen von Zuverlässigkeitsanalysen, wird ein Ansatz vorgestellt, wie die erwarteten Kosten für das Management der Tragwerksintegrität durch Überwachungsverfahren optimiert werden können. Dazu wird eine Kosten-Nutzen-Analyse für den Lebenszyklus einer Gründungstruktur von Offshore-Windenergieanlagen durchgeführt. Im Rahmen der Bayes'schen Entscheidungstheorie werden durch eine Prä-posteriori-Entscheidungsanalyse die optimalen Entscheidungsparameter für den Entwurf eines Überwachungssystems bestimmt. Als Fallstudie wird ein Überwachungssystem für die Gründungsstruktur eines Multibrid-M5000-Prototyps konzipiert und die mögliche Reduktion der Risiken und erwarteten Betriebskosten quantifiziert. --------------------------------------------------------------------------------------------------------------------------------------------------------------------
This paper contains recent research results in the field of monitoring supported structural integrity management. The structural integrity management aims at ensuring the functioning of a structure throughout the life cycle by compliance with the target reliabilities. Building upon research results concerning the characteristics of monitoring techniques and data within the framework of reliability analyses, an approach is introduced for the optimisation of the expected structural integrity management costs by monitoring information. For this aim, a life cycle cost benefit analysis for offshore wind turbine support structures is formulated. The optimal monitoring decision parameters are then assessed utilizing the Bayesian pre-posterior decision theory. As a case study a monitoring system for a Multibrid M5000 offshore wind turbine prototype support structure is designed and possible reductions of the risks and expected costs are quantified.
This paper describes a structural reliability analysis utilizing monitoring data in the ultimate limit state with consideration of the uncertainties of the monitoring procedure. For this purpose the uncertainties of the monitoring data are modeled utilizing a new framework for the determination of measurement uncertainties. The approach is based on a process equation and Statistical models of observations for the derivation of a posterior measurement uncertainty by Bayesian updating. This facilitates the quantification of a measurement uncertainty using all available data of the measurement process. For the reliability analysis in the ultimate limit state, monitoring data can be utilized as a loading model Information and as proof loading, i.e. resistance model Information. Both approaches are discussed with generic examples and it is shown that the modeling of monitoring data in a reliability analysis can result in a reduction of uncertainties and as a consequence in the reduction of the probability of failure. Furthermore, the proof loading concept is developed further to account for the uncertain characteristic of proof loading due to the measurement uncertainties which is consistent with the framework for the determination of measurement uncertainties. These approaches and findings can be utilized for the assessment of structures for life cycle extension and the design of monitoring Systems.
Der vorliegende Bericht beschreibt Konzepte für eine intelligente Brücke auf der Grundlage einer zuverlässigkeitsbasierten Zustandsbewertung unter Berücksichtigung von Bauwerksinformationen, welche aus Prüfungen, Inspektionen und Überwachung gewonnen werden. Das Brückensystem wird durch ein Modell beschrieben, welches den zentralen Teil des Konzeptes darstellt. Das Modell wird in Schädigungsmodelle und ein Tragwerkssystem-Modell unterteilt. Dieses Modell wird a-priori durch die Eingangsdaten (welche etwa die Geometrie, die Materialien und die Verwendung der Brücke beschreiben) charakterisiert. Aus diesen ergeben sich dann auch die Ausgangsmodelle. Um die signifikanten Streuungen und Unsicherheiten adäquat abzubilden sind diese Modelle probabilistisch. Das Modell liefert eine sich kontinuierlich ändernde probabilistische Zustandsbewertung. Die Zustandsbewertung gibt eine Aussage über den Zustand und die Zuverlässigkeit des Brückensystems und seiner Bauteile und dient als Grundlage für die Planung und die Optimierung von Maßnahmen. Die Verwendung von Resultaten aus Inspektionen, Prüfungen und Überwachungen erfolgt durch eine Aktualisierung der Modellparameter. Die Aktualisierung beruht auf der Methode der Bayes'schen Aktualisierung und wird auf der Grundlage der entwickelten Klassifizierung der Bauwerksinformationen mit entsprechenden Methoden durchgeführt. Dieses Verfahren erlaubt es, alle Informationen in konsistenter Weise in ein einziges Modell einfließen zu lassen. Dabei wird die Genauigkeit und Aussagekraft der gewonnenen Daten und Beobachtungen explizit berücksichtigt. Durch die Aktualisierung der Modellparameter unter Berücksichtigung von Systemeffekten wird die Zustandsbewertung der Bauteile und des Brückensystems aktualisiert. Das ermöglicht die Planung und die Optimierung von Maßnahmen unter Berücksichtigung der Bauwerksinformationen. Auf diese Weise wird die intelligente Brücke mit Inspektionen und Überwachungen zu einem adaptiven System, welches sich Veränderungen anpassen kann.---------------------------------------------------------------------------------------------------------------------------------------------------------------------------This report describes concepts for an intelligent bridge on the basis of a reliability-based condition assessment utilizing inspection and monitoring data. The central part of the concept is a model describing the bridge system. The overall bridge model is comprised of deterioration models and a mechanical system model of the structure. The model is a-priori characterized by the input data (such as the geometry, the materials, and the utilization of the bridge). Significant uncertainties in the deterioration modeling as well as the load conditions motivate a probabilistic modeling. The model enables a continuously updated probabilistic condition assessment. It provides information about the condition and the reliability of the bridge system and its components and serves as a basis for the planning and the optimization of maintenance actions. Inspection, measurement, and monitoring information are included by updating the model parameters. Bayesian updating is utilized for the updating of the model parameters and is performed on the basis of the developed classification of structural information and the corresponding procedures. These methodologies allow to consistently incorporate all available information into the model and the prediction. Thereby, the precision and the validity of the data and observations are explicitly accounted for. The condition assessment of the bridge system and its components is updated by updating the model parameters, and maintenance actions can be planned and optimized taking into account all available information in a rational and consistent manner. In this way, the intelligent bridge with inspections, measurements, and monitoring information becomes an adaptive system, which has the ability to adjust to changes.
Wind turbines on offshore sites (OWECs) are subjected to combined loads from wind and waves. These dynamic loads, with a frequency content within the range of the natural frequencies of the structures, cause fatigue-effective stresses in the substructures of wind turbines. Therefore, the examination of natural frequencies is an important part within the design process of wind turbines. The quality of the numerical models for such calculations is of great importance, since the certification guidelines permit only small uncertainties in modal analysis results. The accuracy of the parameters of the numerical model can only be achieved through a comparison of simulation results with corresponding test results. Therefore, it is necessary to measure the dynamic behaviour of all components of the wind turbines simultaneously. This is true not only for the design verification, but also for monitoring the OWECs in operation. The potential of integrated systems for monitoring-based maintenance optimisation should thus be used.
Fatigue and serviceability limit state model basis for assessment of offshore wind energy converters
(2012)
This paper develops the models for the structural performance of the loading and probabilistic characterization for the fatigue and the serviceability limit states for the support structure of offshore wind energy converters. These models and a sensitivity study are part of a risk based assessment and monitoring framework and will be applied for establishing the 'as designed and constructed' reliability as prior information for the assessment and the design of monitoring systems. The constitutive physical equations are introduced in combination with the fatigue and serviceability limit state requirements as the starting point for the development of the structural performance and loading models. With these models introduced in detail, several modeling aspects for both limit states are analyzed. This includes analyses of the influence on the hot spot stresses by applying a contact formulation for the pile guide brace connection and the application of a finite element formulation using solid elements. Further, the comparison of the natural frequencies of a discrete rotor model with a continuous rotor model is documented. To account for uncertainties associated with the structural and loading models, a probabilistic model is derived on the basis of literature review and measurement data from a prototype Multibrid M5000 support structure. The sensitivity study is based on the calculation of a nonlinear coefficient of correlation in conjunction with predetermined designs of experiments. This is conducted by a systematic analysis of the influence of the random variables on limit state responses and hence on the structural reliability. Integrating the analyses and sensitivity studies of the fatigue and serviceability limit state models developed in this paper as well as the ultimate limit state models in Thöns et al. ('Ultimate Limit State Model Basis for Assessment of Offshore Wind Energy Converters,' ASME J. Offshore Mech. Arct. Eng.), the model basis for the assessment is completed. The process of establishing and analyzing such a model basis contributes to a detailed understanding of the deterministic and probabilistic characteristics of the structure and provides valuable insights in regard to the significance of available data.
Inspections are an efficient means of enhancing the reliability of redundant structural Systems subjected to fatigue. To investigate the effect of such inspections, we represent the deterioration state of a Daniels System by means of a probabilistic fatigue crack growth model of all elements, which considers stochastic dependence among element fatigue behavior. We include inspection results in the calculation of the System collapse probability through Bayesian updating of the System deterioration state. Based on this approach, we calculate the collapse probability of a deteriorating Daniels System conditional on different inspection strategies in terms of inspection coverage and inspection times. The acceptability of an inspection strategy is verified by comparing the calculated collapse probabilities with maximum acceptable System failure probabilities. This study is a Step towards identifying optimal inspection strategies for redundant structural Systems subjected to fatigue.
To ensure a high operational reliability of future generations of offshore wind conversion systems (OWEC) with economically acceptable repair and maintenance efforts, comprehensive diagnosis and supervision concepts are required. Automatic monitoring systems will be an essential part of such concepts. Because of the fact, that during operation there will be static and dynamic interaction between the components 'structure', 'machinery' and 'blades' it is necessary to develop the monitoring techniques in an overall concept. These monitoring systems are supposed to be applied for the design and testing as well as for the operation and maintenance phases. The used methods are focused on the design requirements for the structure, which are stated in the respective standards and certification guidelines. For the validation of the design, methods are specified which would be also applicable for SHM in the operating condition, e.g. for the evaluation of the structural conditon possibly after the occurrence of damages or changes. The further task consists in the realization of condition monitoring for all components, aiming at early damage detection and the observation of the damage development and its evaluation. Here the task consists of determining with assessment procedures the optimum time for maintenance actions to be carried out.
Das Bauwerk einer Windenergieanlage dient der Sicherstellung der Energieproduktion. Eine entsprechende Zuverlässigkeit der Struktur und deren permanente Bewertung und Unterhaltung ist dazu notwendig. In diesem Beitrag werden Möglichkeiten der Bewertung des für die Struktur wichtigen Schädigungsmechanismus Ermüdung sowie dessen Überwachung in Zusammenhang mit Schädigungsindikatoren aufgezeigt. Dabei wird auf strukturmechanische, werkstoffmechanische und probabilistische Modelle sowie auf Messdaten eines Prototyps einer OWEA zurückgegriffen. Ausgehend von der gesamtdynamischen Berechnung wird die Zuverlässigkeit gemäß der Auslegung für den Schädigungsmechanismus Ermüdung durch ein Wöhlerlinienmodell berechnet. Damit werden ermüdungssensible Komponenten der Struktur identifiziert. Schädigungsindikatoren zur Überwachung der Ermüdungsfestigkeit werden auf Grundlage schädigungs-äquivalenter Dehnungen vorgestellt.
Fatigue assessment of support structures for offshore wind energy converters.
The structure of wind energy converters secures a reliable energy production. Hence an adequate reliability of the structure and additionally permanent assessment and maintenance is required. Within this paper methods for the assessment of the important damage mechanism fatigue in combination with monitoring of the fatigue reliability utilizing damage indicators are proposed. These methods comprise structural system, material degradation and probabilistic models as well as monitoring data of an offshore wind energy converter prototype. The structural reliability of the structure as designed is calculated based on an overall dynamic analysis using a SN-approach. Herewith fatigue sensitive components are identified. Damage indicators for monitoring the fatigue reliability based on damage equivalent strains are presented.