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- ja (1)
A prototype of wind turbines in 5 megawatt dass was built and tested at the first German offshore wind energy test fteld in the North Sea. In order to investigate dynamic behaviors under a complex state of loads, a continuous dynamic monitoring System was implemented by Federal Institute for Material Research and Testing (BAM). It recorded structural responses and environmental/operational variables from November 2007 to October 2009.
This paper presents significant resonance phenomenon due to the interaction in the tower-nacelle System under operational conditions. Modal parameters are automatically estimated by the poly reference Least Square Complex Frequency domain (p-LSCF) method. Campbell plot demonstrates that a three-blade passage frequency and its multiples f3n match with the natural frequencies of the wind turbine System in several modal Orders. The damping estimates decrease and the Vibration amplitude increase significantly. A control System is necessary to minimize the excessive vibrations.
Wind turbines on offshore sites (OWECs) are subjected to combined loads from wind and waves. These dynamic loads, with a frequency content within the range of the natural frequencies of the structures, cause fatigue-effective stresses in the substructures of wind turbines. Therefore, the examination of natural frequencies is an important part within the design process of wind turbines. The quality of the numerical models for such calculations is of great importance, since the certification guidelines permit only small uncertainties in modal analysis results. The accuracy of the parameters of the numerical model can only be achieved through a comparison of simulation results with corresponding test results. Therefore, it is necessary to measure the dynamic behaviour of all components of the wind turbines simultaneously. This is true not only for the design verification, but also for monitoring the OWECs in operation. The potential of integrated systems for monitoring-based maintenance optimisation should thus be used.
Vibration-based structural health monitoring of a wind turbine system. Part I: Resonance phenomenon
(2015)
This paper is focused on a resonance phenomenon of a wind turbine system in 5 MW class, on the basis of dynamic signals acquired continuously from the tubular tower under normal operational conditions during two years.
Firstly, technique specifications of the wind turbine system are introduced and a finite element model is developed to characterize the structural dynamic properties. The following part describes the continuous dynamic monitoring system integrated with an automated operational modal analysis procedure using the poly-reference Least Squares Complex Frequency domain (p-LSCF) method. Subsequently, variations and mutual relationships of environmental/operational factors such as vibration amplitude, temperature, wind speed, rotation speed of blades, pitch angle and nacelle direction are also presented. Finally, significant resonance is observed due to the fundamental frequency of the tower matching with the harmonic frequency induced by the rotation of three blades. As the rotation speed of rotor approaches to 8 rpm, the vibration amplitude of the tower increases significantly and the corresponding damping value decreases. With the further rising wind velocity, the rotation speed of blades stops increasing and the input energy just contribute to accumulate the vibration amplitude of tower. Such observation indicates the Sommerfeld effect that aggravates the resonance phenomenon. A vibration control device is necessary to minimize the excessive structural responses.
A companion paper will further discuss the environmental/operational effects on dynamic properties of the wind turbine system under the operational conditions.
The second part of these companion papers mainly researches environmental/operational influences on structural dynamic properties under normal operational conditions during two years, in order to extract a statistical based damage-sensitive indicator for health monitoring of a wind turbine system.
The correlation analyses between experimental identified frequencies, damping values as well as mode shapes and environmental/operational factors such as rotation speed of blades, wind speed, pitch angle, temperature and nacelle direction are presented. It is observed that the frequency estimates are influenced by the nacelle position, the activation of rotor, the rotation speed of blades and the wind speed as well as the temperature. Regarding to the damping estimates, they are mainly associated with variation of the aerodynamic damping due to the increasing wind speed. Besides, the resonance phenomenon is also observed in higher modes. The harmonic frequencies due to blades passing by tower are found and the corresponding damping value decreases. Moreover, the mode shapes in some modes are strongly affected by the position of the nacelle.
Subsequently, two types of simulated damage including the reduction of stiffness in both the rotor blade and the tubular tower are successfully detected by applying the Principal Component Analysis (PCA) based methods to these temperature-sensitive frequency estimates. Comparison of change of the extracted health features indicates that they are more sensitive with the tower damage.
An efficient approach to reliability analysis of deteriorating structural systems is presented, which considers stochastic dependence among element deterioration. Information on a deteriorating structure obtained through inspection or monitoring is included in the reliability assessment through Bayesian updating of the system deterioration model. The updated system reliability is then obtained through coupling the updated deterioration model with a probabilistic structural model. The underlying high-dimensional structural reliability problems are solved using subset simulation, which is an efficient and robust sampling-based algorithm suitable for such analyses. The approach is demonstrated in two case studies considering a steel frame structure and a Daniels system subjected to high-cycle fatigue.
The fatigue deterioration modeling for welded steel structures subjected to high cycle fatigue is presented in the current document. The aim of this paper is to formulate approaches based on actual Research results for the phases fatigue crack initiation, fatigue propagation and fatigue failure. The physical characteristics of the approaches are discussed in combination with the associated uncertainties and the probabilistic modeling of this time variant reliability problem. The fatigue deterioration modeling documented here serve as a basis for a reliability-based approach to inspection planning.
A reliability-based approach to inspection planning for welded steel structures subjected to high cycle fatigue is presented in the current document. Inspections are an effective means to control the Progress of fatigue deterioration and the presented approach allows to determine the minimum required inspection effort so that the considered structure complies with the given risk acceptance criteria in terms of target reliability throughout its service life.
In the present paper, an approach for updating the continuous stress range distribution of a welded connection of a wind turbine support structure with predicted information from strain measurements is presented. Environmental conditions, such as wind or, in offshore fields, waves and currents, in combination with rotor excitations generate cyclic stresses affecting the reliability of welded joints of the support structure over the service life. Using strain measurements, these conditions can be monitored, and the resulting stress ranges, under consideration of measurement, mechanical and material uncertainties, can be reconstructed. These stress ranges can be used as an input for updating the prior probability density function (PDF) of the stress ranges predicted by the overall dynamics and a detailed design analysis. Applying Bayesian probability theory and decision theoretical implications, the predicted posterior probability density of the stress ranges is calculated based on the design information and uncertainties. This approach is exemplified, and it is shown how the predicted stress ranges and the design stress ranges are distributed. The prior and the predicted posterior stress ranges are used for a reliability calculation for potentially entering a pre-posterior decision analysis
Proof load testing may be performed to confirm the reliability of the bridge for an existing classification or to prove the reliability for a higher classification. In this paper, a probabilistic decision analysis approach is applied to the scenario for the evaluation of target proof load in the situation where information on the bridge resistance model is lacking. In this case, the resistance model is established by proof loading and taking very basic prior knowledge into account. The decision scenario is modelled in the context of the proof load test planner who shall choose the required load level for assessment of a bridge. The choice of the load level depends on the risks due to the testing and the expected benefit gain from the test. Information acquired about the loading response from monitoring during the proof load testing is modelled by taking basis in the model uncertainty formulation. The optimal proof load level for classification of a single lane, simply supported bridge of 8m span subjected to live load from very heavy (gross weight > 80 tons) transport vehicles was calculated. The optimal proof load level was identified as leading to a positive expected benefit gain to the decision maker while also satisfying target reliability criteria for remaining service life. The analysis was performed for the evaluation of bridge performance with respect to five classifications of very heavy transport vehicles with different vehicle weights and configurations.
The use of load and structural performance measurement information is vital for efficient structural integrity management and for the cost of energy production with Offshore Wind Turbines (OWTs). OWTs are dynamically sensitive structures subject to an interaction with a control unit exposed to repeated cyclic wind and wave loads causing deterioration and fatigue. This study focuses on the quantification of the value of structural and environmental information on the integrity management of OWT structures, with the focus on fatigue of welded joints. By utilizing decision analysis, structural reliability methods, measurement data, as well as the cost-benefit models, a Value of Information (VoI) analysis can be performed to quantify the most beneficial measurement strategy. The VoI assessment is demonstrated for the integrity management of a butt welded joint of a monopile support structure for a 3 MW OWT with a hub height of approximately 71m. The conditional value of three-year measured oceanographic information and one-year strain monitoring information is quantified posteriori in conjunction with an inspection and repair planning. This paper provides insights on how much benefits can be achieved through structural and environmental information, with practical relevance on reliability-based maintenance of OWT structures.
Predictive information and maintenance optimization for deteriorating structures is concerned with scheduling (a) the collection of information by inspection and monitoring and (b) maintenance actions such as repair, replacement, and retrofitting based on updated predictions of the future condition of the structural system. In this article, we consider the problem of jointly identifying—at the beginning of the service life—the optimal inspection time and repair strategy for a generic welded joint in a generic offshore wind turbine structure subject to fatigue. The optimization is performed based on different types of decision analyses including value of information analyses to quantify the expected service life cost encompassing inspection, repair, and fatigue damage for all relevant combinations of inspection time, repair method, and repair time. Based on the analysis of the expected service life cost, the optimal inspection time, repair method, and repair time are identified. Possible repair methods for a welded joint in an offshore environment include welding and grinding, for which detailed models are formulated and utilized to update the joint’s fatigue performance. The decision analyses reveal that an inspection should be scheduled approximately at mid-service life of the welded joint. A repair should be performed in the same year after an indication and measurement of a fatigue crack given an optimal inspection scheduling. This article concludes with a discussion on the results obtained from the decision and value of information analyses.
Optimization of the duration of Structural Health Monitoring (SHM) campaigns is rarely performed.
This article provides a utility-based solution to posteriorly determine: i) optimal monitoring Durations and ii) the extension of the service life of the welds on a steel bridge deck. The approach is Illustrated with a case study focusing on remaining fatigue life estimation of the welds on the orthotropic steel deck of the Great Belt Bridge, in Denmark. The identification of the optimal monitoring duration and the decision about extending the service life of the welds are modelled by maximizing the expected benefits and minimizing the structural risks. The results are a parametric analysis, mainly on the effect of the target probability, benefit, cost of failure, cost of rehabilitation, cost of monitoring and Discount rate on the posterior utilities of monitoring strategies and the choice of service life considering the risk variability and the costs and benefits models. The results show that the decision on short-term monitoring, i.e., 1 week every six months, is overall the most valued SHM strategy. In addition, it is found that the target probability is the most sensitive parameter affecting the optimal SHM Durations and service life extension of the welds.
Risk Assessment and Value of Action Analysis for Icing Conditions of Wind Turbines Close to Highways
(2019)
The paper presents research results from the Marie Skłodowska-Curie Innovative Training Network INFRASTAR in the field of reliability approaches for decision-making for wind turbines and bridges. This paper addresses the application of Bayesian decision analysis for installation of heating systems in wind turbine blades in cases where an ice detection system is already installed in order to allow wind turbines to be placed close to highways. Generally, application of ice detection and heating systems for wind turbines is very relevant in cases where the wind turbines are planned to be placed close to urban areas and highways, where risks need to be considered due to icing events, which may lead to consequences including human fatality, functional disruptions, and/or economic losses. The risk of people being killed in a car passing on highways near a wind turbine due to blades parts or ice pieces being thrown away in cases of overicing is considered in this paper. The probability of being killed per kilometer and per year is considered for three cases: blade parts thrown away as a result of a partial or total failure of a blade, ice thrown away in two cases, i.e., of stopped wind turbines and of wind turbines in operation. Risks due to blade parts being thrown away cannot be avoided, since low strengths of material, maintenance or manufacturing errors, mechanical or electrical failures may result in failure of a blade or blade part. The blade (parts) thrown away from wind turbines in operation imply possible consequences/fatalities for people near the wind turbines, including in areas close to highways.
Similar consequences are relevant for ice being thrown away from wind turbine blades during icing situations. In this paper, we examine the question as to whether it is valuable to put a heating System on the blades in addition to ice detection systems. This is especially interesting in countries with limited space for placing wind turbines; in addition, it is considered if higher power production can be obtained due to less downtime if a heating system is installed.
Damage detection systems (DDS) provide information of the structural system integrity in contrast to e.g. local information by inspections or non-destructive testing techniques. In this paper, an approach is developed and demonstrated to utilize DDS information to update the structural system reliability and to integrate this information in structural system risk and utility analyses. For this aim, a novel performance modelling of DDS building upon their system characteristics and non-destructive testing reliability is introduced. The DDS performance modelling accounts for a measurement system in combination with a damage detection algorithm attached to a structural system in the reference and damage states and is modelled with the probability of indication accounting for type I and II errors. In this way, the basis for DDS performance comparison and assessment is provided accounting for the dependencies between the damage states in a structure. For updating of the structural system reliability, an approach is developed based on Bayesian updating facilitating the use of DDS information on structural system level and thus for a structural system risk analysis. The structural system risk analysis encompasses the static, dynamic, deterioration, reliability and consequence models, which provide the basis for the system model for calculating the direct risks due to component failure and the indirect risks due to system failure. Two case studies with the developed approach demonstrate a high Value of DDS Information due to risk and expected cost reduction.
We introduce a new concept that enables a decision analyst to explore and quantify the benefits of decision alternatives that exceed the scope of a pre‐posterior decision or value of information analysis. This new concept, namely, the expected value of sample information and action analysis, facilitates to examine decision alternatives that become only possible with additional knowledge. The concept is introduced by taking basis in proof load testing as a source of (pre‐)posterior knowledge. Pre‐posterior decision analysis is necessary in order to optimize the structural design through proof loading information. The application of the common value of information Analysis and the new value of information and action analysis are demonstrated in a case study.