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Vibration-based structural health monitoring of a wind turbine system. Part I: Resonance phenomenon
(2015)
This paper is focused on a resonance phenomenon of a wind turbine system in 5 MW class, on the basis of dynamic signals acquired continuously from the tubular tower under normal operational conditions during two years.
Firstly, technique specifications of the wind turbine system are introduced and a finite element model is developed to characterize the structural dynamic properties. The following part describes the continuous dynamic monitoring system integrated with an automated operational modal analysis procedure using the poly-reference Least Squares Complex Frequency domain (p-LSCF) method. Subsequently, variations and mutual relationships of environmental/operational factors such as vibration amplitude, temperature, wind speed, rotation speed of blades, pitch angle and nacelle direction are also presented. Finally, significant resonance is observed due to the fundamental frequency of the tower matching with the harmonic frequency induced by the rotation of three blades. As the rotation speed of rotor approaches to 8 rpm, the vibration amplitude of the tower increases significantly and the corresponding damping value decreases. With the further rising wind velocity, the rotation speed of blades stops increasing and the input energy just contribute to accumulate the vibration amplitude of tower. Such observation indicates the Sommerfeld effect that aggravates the resonance phenomenon. A vibration control device is necessary to minimize the excessive structural responses.
A companion paper will further discuss the environmental/operational effects on dynamic properties of the wind turbine system under the operational conditions.
The second part of these companion papers mainly researches environmental/operational influences on structural dynamic properties under normal operational conditions during two years, in order to extract a statistical based damage-sensitive indicator for health monitoring of a wind turbine system.
The correlation analyses between experimental identified frequencies, damping values as well as mode shapes and environmental/operational factors such as rotation speed of blades, wind speed, pitch angle, temperature and nacelle direction are presented. It is observed that the frequency estimates are influenced by the nacelle position, the activation of rotor, the rotation speed of blades and the wind speed as well as the temperature. Regarding to the damping estimates, they are mainly associated with variation of the aerodynamic damping due to the increasing wind speed. Besides, the resonance phenomenon is also observed in higher modes. The harmonic frequencies due to blades passing by tower are found and the corresponding damping value decreases. Moreover, the mode shapes in some modes are strongly affected by the position of the nacelle.
Subsequently, two types of simulated damage including the reduction of stiffness in both the rotor blade and the tubular tower are successfully detected by applying the Principal Component Analysis (PCA) based methods to these temperature-sensitive frequency estimates. Comparison of change of the extracted health features indicates that they are more sensitive with the tower damage.
Der vorliegende Bericht beschreibt Konzepte für eine intelligente Brücke auf der Grundlage einer zuverlässigkeitsbasierten Zustandsbewertung unter Berücksichtigung von Bauwerksinformationen, welche aus Prüfungen, Inspektionen und Überwachung gewonnen werden. Das Brückensystem wird durch ein Modell beschrieben, welches den zentralen Teil des Konzeptes darstellt. Das Modell wird in Schädigungsmodelle und ein Tragwerkssystem-Modell unterteilt. Dieses Modell wird a-priori durch die Eingangsdaten (welche etwa die Geometrie, die Materialien und die Verwendung der Brücke beschreiben) charakterisiert. Aus diesen ergeben sich dann auch die Ausgangsmodelle. Um die signifikanten Streuungen und Unsicherheiten adäquat abzubilden sind diese Modelle probabilistisch. Das Modell liefert eine sich kontinuierlich ändernde probabilistische Zustandsbewertung. Die Zustandsbewertung gibt eine Aussage über den Zustand und die Zuverlässigkeit des Brückensystems und seiner Bauteile und dient als Grundlage für die Planung und die Optimierung von Maßnahmen. Die Verwendung von Resultaten aus Inspektionen, Prüfungen und Überwachungen erfolgt durch eine Aktualisierung der Modellparameter. Die Aktualisierung beruht auf der Methode der Bayes'schen Aktualisierung und wird auf der Grundlage der entwickelten Klassifizierung der Bauwerksinformationen mit entsprechenden Methoden durchgeführt. Dieses Verfahren erlaubt es, alle Informationen in konsistenter Weise in ein einziges Modell einfließen zu lassen. Dabei wird die Genauigkeit und Aussagekraft der gewonnenen Daten und Beobachtungen explizit berücksichtigt. Durch die Aktualisierung der Modellparameter unter Berücksichtigung von Systemeffekten wird die Zustandsbewertung der Bauteile und des Brückensystems aktualisiert. Das ermöglicht die Planung und die Optimierung von Maßnahmen unter Berücksichtigung der Bauwerksinformationen. Auf diese Weise wird die intelligente Brücke mit Inspektionen und Überwachungen zu einem adaptiven System, welches sich Veränderungen anpassen kann.---------------------------------------------------------------------------------------------------------------------------------------------------------------------------This report describes concepts for an intelligent bridge on the basis of a reliability-based condition assessment utilizing inspection and monitoring data. The central part of the concept is a model describing the bridge system. The overall bridge model is comprised of deterioration models and a mechanical system model of the structure. The model is a-priori characterized by the input data (such as the geometry, the materials, and the utilization of the bridge). Significant uncertainties in the deterioration modeling as well as the load conditions motivate a probabilistic modeling. The model enables a continuously updated probabilistic condition assessment. It provides information about the condition and the reliability of the bridge system and its components and serves as a basis for the planning and the optimization of maintenance actions. Inspection, measurement, and monitoring information are included by updating the model parameters. Bayesian updating is utilized for the updating of the model parameters and is performed on the basis of the developed classification of structural information and the corresponding procedures. These methodologies allow to consistently incorporate all available information into the model and the prediction. Thereby, the precision and the validity of the data and observations are explicitly accounted for. The condition assessment of the bridge system and its components is updated by updating the model parameters, and maintenance actions can be planned and optimized taking into account all available information in a rational and consistent manner. In this way, the intelligent bridge with inspections, measurements, and monitoring information becomes an adaptive system, which has the ability to adjust to changes.
A prototype of wind turbines in 5 megawatt dass was built and tested at the first German offshore wind energy test fteld in the North Sea. In order to investigate dynamic behaviors under a complex state of loads, a continuous dynamic monitoring System was implemented by Federal Institute for Material Research and Testing (BAM). It recorded structural responses and environmental/operational variables from November 2007 to October 2009.
This paper presents significant resonance phenomenon due to the interaction in the tower-nacelle System under operational conditions. Modal parameters are automatically estimated by the poly reference Least Square Complex Frequency domain (p-LSCF) method. Campbell plot demonstrates that a three-blade passage frequency and its multiples f3n match with the natural frequencies of the wind turbine System in several modal Orders. The damping estimates decrease and the Vibration amplitude increase significantly. A control System is necessary to minimize the excessive vibrations.
Inspections are an efficient means of enhancing the reliability of redundant structural Systems subjected to fatigue. To investigate the effect of such inspections, we represent the deterioration state of a Daniels System by means of a probabilistic fatigue crack growth model of all elements, which considers stochastic dependence among element fatigue behavior. We include inspection results in the calculation of the System collapse probability through Bayesian updating of the System deterioration state. Based on this approach, we calculate the collapse probability of a deteriorating Daniels System conditional on different inspection strategies in terms of inspection coverage and inspection times. The acceptability of an inspection strategy is verified by comparing the calculated collapse probabilities with maximum acceptable System failure probabilities. This study is a Step towards identifying optimal inspection strategies for redundant structural Systems subjected to fatigue.
Prototypes of wind turbines of the megawatt dass are to be built and tested until 2008 within a German offshore wind energy test field in the North Sea (ALPHA VENTUS). To ensure a high operational reliability of offshore wind turbines with economically acceptable repair and maintenance efforts, comprehensive diagnosis and supervision concepts are required. Automatic monitoring Systems will be an essential part of such concepts. Because of the fact, that during Operation there will be static and dynamic interaction between the components ‘structure’, ‘machinery’ and ‘blades’ it is necessary to develop the monitoring techniques in an overall concept. These monitoring Systems are supposed to be applied for the design and testing as well as for the Operation and maintenance phases. In the paper the developed approaches for the measurement of actions and the condition monitoring of all components of an offshore wind energy plant will be shown.
Tragverhalten von Offshore Gründungskonstruktionen - Rechnerische und messtechnische Untersuchungen
(2012)
Dieser Artikel enthält eine Zusammenfassung von Ergebnissen des Forschungsverbundvorhabens 'OGOWIN: Optimierung aufgelöster Gründungsstrukturen für Offshore-Windenergieanlagen hinsichtlich Materialeinsatz, Montageablauf und neuer Fertigungsverfahren'. Die Ergebnisse umfassen (1) eine Untersuchung des dynamischen Verhaltens der verschiedenen Gründungsvarianten Monopile, Tripod und Jacket, (2) die Ermittlung einer Wöhlerlinie für den Grundwerkstoff eines Stahlgussknotens, (3) die Ermittlung der Traglast eines Stahlgussknotens in einem 1:1-Versuch sowie (4) Berechnungen zur Form- und Materialoptimierung. Zur Überwachung der Gebrauchstauglichkeit während des Betriebes wurden relevante Parameter hinsichtlich ihres Einflusses auf die ersten Eigenfrequenzen der o. g. Gründungskonstruktionen rechnerisch untersucht. Untersuchungen der Ermüdungsfestigkeit und die erstmalige experimentelle Ermittlung der Traglast eines Gussknotens tragen zu einem optimierten Entwurf durch genaue Kenntnis des Materialverhaltens und der höchstbeanspruchten Bereiche bei. Darüber hinaus konnte gezeigt werden, dass eine geometrische Optimierung des Stahlgussknotens unter konstruktiven Randbedingungen zu einer Verringerung des Materialaufwandes bzw. zu einer Erhöhung der Traglast führen kann. --------------------------------------------------------------------------------------------------------------------------------------
This paper contains a summary of the joint research project 'OGOWIN: Optimisation of support structures for offshore wind turbines regarding the material consumption, the construction and production sequence as well as new production methodologies'. The results comprise (1) a modal analyses of various types of offshore wind turbine support structures, (2) the fatigue strength testing of the cast steel material, (3) a large scale ultimate capacity test of a cast steel tube connection and (4) an optimisation of the tube connection aiming at material and stress reduction. The sensitivity of the relevant parameters on the first natural frequencies was quantified and the most influencing parameters were identified. The analyses of the fatigue strength and of the ultimate capacity of the cast steel tube connection support an optimised design by precise knowledge of the failure mechanisms and material behaviour. Moreover, it is shown that optimising the cast steel node can reduce the material use and stress concentration.
Fatigue and serviceability limit state model basis for assessment of offshore wind energy converters
(2012)
This paper develops the models for the structural performance of the loading and probabilistic characterization for the fatigue and the serviceability limit states for the support structure of offshore wind energy converters. These models and a sensitivity study are part of a risk based assessment and monitoring framework and will be applied for establishing the 'as designed and constructed' reliability as prior information for the assessment and the design of monitoring systems. The constitutive physical equations are introduced in combination with the fatigue and serviceability limit state requirements as the starting point for the development of the structural performance and loading models. With these models introduced in detail, several modeling aspects for both limit states are analyzed. This includes analyses of the influence on the hot spot stresses by applying a contact formulation for the pile guide brace connection and the application of a finite element formulation using solid elements. Further, the comparison of the natural frequencies of a discrete rotor model with a continuous rotor model is documented. To account for uncertainties associated with the structural and loading models, a probabilistic model is derived on the basis of literature review and measurement data from a prototype Multibrid M5000 support structure. The sensitivity study is based on the calculation of a nonlinear coefficient of correlation in conjunction with predetermined designs of experiments. This is conducted by a systematic analysis of the influence of the random variables on limit state responses and hence on the structural reliability. Integrating the analyses and sensitivity studies of the fatigue and serviceability limit state models developed in this paper as well as the ultimate limit state models in Thöns et al. ('Ultimate Limit State Model Basis for Assessment of Offshore Wind Energy Converters,' ASME J. Offshore Mech. Arct. Eng.), the model basis for the assessment is completed. The process of establishing and analyzing such a model basis contributes to a detailed understanding of the deterministic and probabilistic characteristics of the structure and provides valuable insights in regard to the significance of available data.
Dieser Artikel enthält aktuelle Forschungsergebnisse im Bereich des überwachungsgestützten Managements der Tragwerksintegrität. Das Management der Tragwerksintegrität hat zum Ziel, die Funktionalität eines Tragwerks während des gesamten Lebenszyklus durch Einhaltung der Zielzuverlässigkeiten sicherzustellen. Ausgehend von Forschungsergebnissen über die Charakteristik von Überwachungsverfahren und -daten im Rahmen von Zuverlässigkeitsanalysen, wird ein Ansatz vorgestellt, wie die erwarteten Kosten für das Management der Tragwerksintegrität durch Überwachungsverfahren optimiert werden können. Dazu wird eine Kosten-Nutzen-Analyse für den Lebenszyklus einer Gründungstruktur von Offshore-Windenergieanlagen durchgeführt. Im Rahmen der Bayes'schen Entscheidungstheorie werden durch eine Prä-posteriori-Entscheidungsanalyse die optimalen Entscheidungsparameter für den Entwurf eines Überwachungssystems bestimmt. Als Fallstudie wird ein Überwachungssystem für die Gründungsstruktur eines Multibrid-M5000-Prototyps konzipiert und die mögliche Reduktion der Risiken und erwarteten Betriebskosten quantifiziert. --------------------------------------------------------------------------------------------------------------------------------------------------------------------
This paper contains recent research results in the field of monitoring supported structural integrity management. The structural integrity management aims at ensuring the functioning of a structure throughout the life cycle by compliance with the target reliabilities. Building upon research results concerning the characteristics of monitoring techniques and data within the framework of reliability analyses, an approach is introduced for the optimisation of the expected structural integrity management costs by monitoring information. For this aim, a life cycle cost benefit analysis for offshore wind turbine support structures is formulated. The optimal monitoring decision parameters are then assessed utilizing the Bayesian pre-posterior decision theory. As a case study a monitoring system for a Multibrid M5000 offshore wind turbine prototype support structure is designed and possible reductions of the risks and expected costs are quantified.