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To ensure a high operational reliability of future generations of offshore wind conversion systems (OWEC) with economically acceptable repair and maintenance efforts, comprehensive diagnosis and supervision concepts are required. Automatic monitoring systems will be an essential part of such concepts. Because of the fact, that during operation there will be static and dynamic interaction between the components 'structure', 'machinery' and 'blades' it is necessary to develop the monitoring techniques in an overall concept. These monitoring systems are supposed to be applied for the design and testing as well as for the operation and maintenance phases. The used methods are focused on the design requirements for the structure, which are stated in the respective standards and certification guidelines. For the validation of the design, methods are specified which would be also applicable for SHM in the operating condition, e.g. for the evaluation of the structural conditon possibly after the occurrence of damages or changes. The further task consists in the realization of condition monitoring for all components, aiming at early damage detection and the observation of the damage development and its evaluation. Here the task consists of determining with assessment procedures the optimum time for maintenance actions to be carried out.
Structural health monitoring of wind turbine blades by strain measurement and vibration analysis
(2011)
Wind turbine blades have to withstand a high number of load cycles in mostly hard weather conditions over 20 years. In a research project BAM and several partners have designed, evaluated and tested a condition monitoring system for all parts of a wind turbine. At a rotorblade with a length of 58 m fibre bragg grating sensors were applied for in-service strain measurement. Additionally a complex test rig was designed to enable real biaxial loading conditions at a representative test rotor blade to simulate the mechanical loading conditions in the lab. In this test blade with a length of 8 m also fibre bragg grating sensors were implemented to determine their influences for the structure and the condition monitoring system. Vibration measurements were carried out at different test phases. The results were compared with finite element strain and modal analysis.
Risikobasierte Überwachungsverfahren zur Lebensdauerverlängerung von bestehenden und neuen Bauwerken
(2011)
Diese Veröffentlichung enthält Konzepte zur Lebensdauerverlängerung von Bauwerken auf der Grundlage der Tragwerkszuverlässigkeitstheorie. Es werden aktuelle Forschungsergebnisse aus nationalen und europäischen Forschungsvorhaben vorgestellt. Den Schwerpunkt bildet die Verwendung von Bauwerksüberwachungsdaten unter Berücksichtigung von Messunsicherheiten zur Bestimmung der Tragwerkszuverlässigkeit. Dazu wird ein neuer Ansatz zur Bestimmung der A-posteriori Messunsicherheit vorgestellt. Es wird gezeigt, aufgrund welcher Eigenschaften der verwendeten probabilistischen Modelle die Zuverlässigkeit im Grenzzustand der Ermüdung in Bezug auf eine Lebensdauerverlängerung beeinflusst werden kann.
The concept and technical details of the implementation of the developed integrated monitoring system within the IMO-WIND project are presented. The tasks of the components of the system and its requirements are described. Selected results from the continuous monitoring during operation of the plant M5000_2 regarding the task design verification and dynamic structural analysis are given.
This paper describes a structural reliability analysis utilizing monitoring data in the ultimate limit state with consideration of the uncertainties of the monitoring procedure. For this purpose the uncertainties of the monitoring data are modeled utilizing a new framework for the determination of measurement uncertainties. The approach is based on a process equation and Statistical models of observations for the derivation of a posterior measurement uncertainty by Bayesian updating. This facilitates the quantification of a measurement uncertainty using all available data of the measurement process. For the reliability analysis in the ultimate limit state, monitoring data can be utilized as a loading model Information and as proof loading, i.e. resistance model Information. Both approaches are discussed with generic examples and it is shown that the modeling of monitoring data in a reliability analysis can result in a reduction of uncertainties and as a consequence in the reduction of the probability of failure. Furthermore, the proof loading concept is developed further to account for the uncertain characteristic of proof loading due to the measurement uncertainties which is consistent with the framework for the determination of measurement uncertainties. These approaches and findings can be utilized for the assessment of structures for life cycle extension and the design of monitoring Systems.
To ensure a high operational reliability of offshore wind turbines (OWEC) with economically acceptable repair and maintenance efforts, comprehensive diagnosis and supervision concepts are required. Automatic monitoring Systems will be an essential part of such concepts. Because of the fact, that during Operation there will be static and dynamic interaction between the components ‘structure’, ‘machinery’ and ‘blades’ it is necessary to develop the monitoring techniques in an overall concept. These monitoring Systems are supposed to be applied for the design and testing as well as for the Operation and maintenance phases. The knowledge of the dynamic behavior of wind turbines is important both for the design and for a safe Operation. The available monitoring data from a period of three years, allow first conclusions on the long-term Operation of such Systems in terms of quality requirements to the instrumentation to the structure and the rotor blades
The fatigue deterioration modeling for welded steel structures subjected to high cycle fatigue is presented in the current document. The aim of this paper is to formulate approaches based on actual Research results for the phases fatigue crack initiation, fatigue propagation and fatigue failure. The physical characteristics of the approaches are discussed in combination with the associated uncertainties and the probabilistic modeling of this time variant reliability problem. The fatigue deterioration modeling documented here serve as a basis for a reliability-based approach to inspection planning.
A reliability-based approach to inspection planning for welded steel structures subjected to high cycle fatigue is presented in the current document. Inspections are an effective means to control the Progress of fatigue deterioration and the presented approach allows to determine the minimum required inspection effort so that the considered structure complies with the given risk acceptance criteria in terms of target reliability throughout its service life.
Structural Health Monitoring (SHM) systems are designed for assisting owners and operators with information and forecasts concerning the fitness for purpose of structures and building systems. The benefit associated with the implementation of SHM may in some cases be intuitively anticipated or proven by past experiences but in general there appears to be no rational or systematic approach for assessing the value of SHM systems a-priory to their implementation. The present paper addresses the assessment of the value of SHM with basis in structural risk assessments and the Bayesian pre-posterior decision analysis. The quantification of the value of SHM builds upon the quantification of the value of information (VoI) or rather the benefit of monitoring. The suggested approach involves a probabilistic representation of the loads and environmental conditions acting on structures as well as their responses and performances over their life-cycle. In addition, the quality of monitoring and the performance of possible remedial actions triggered by monitoring results are modeled probabilistically.The consequences accounted for, in principle include all consequences associated with the performance of the structure over its life-cycle as well as the costs associated with monitoring and possible remedial actions. The suggested approach is illustrated through two case studies concerning the monitoring of welded details in steel structures subjected to fatigue loading. The case studies address the effect of the uncertainty associated with the performance of SHM on the value of SHM. Moreover, in order to illustrate the potential of the application of approach for monitoring of structural systems an optimal strategy for SHM is determined for a system comprised of three welded details.
Inspections are an efficient means of enhancing the reliability of redundant structural Systems subjected to fatigue. To investigate the effect of such inspections, we represent the deterioration state of a Daniels System by means of a probabilistic fatigue crack growth model of all elements, which considers stochastic dependence among element fatigue behavior. We include inspection results in the calculation of the System collapse probability through Bayesian updating of the System deterioration state. Based on this approach, we calculate the collapse probability of a deteriorating Daniels System conditional on different inspection strategies in terms of inspection coverage and inspection times. The acceptability of an inspection strategy is verified by comparing the calculated collapse probabilities with maximum acceptable System failure probabilities. This study is a Step towards identifying optimal inspection strategies for redundant structural Systems subjected to fatigue.
Prototypes of wind turbines of the megawatt dass are to be built and tested until 2008 within a German offshore wind energy test field in the North Sea (ALPHA VENTUS). To ensure a high operational reliability of offshore wind turbines with economically acceptable repair and maintenance efforts, comprehensive diagnosis and supervision concepts are required. Automatic monitoring Systems will be an essential part of such concepts. Because of the fact, that during Operation there will be static and dynamic interaction between the components ‘structure’, ‘machinery’ and ‘blades’ it is necessary to develop the monitoring techniques in an overall concept. These monitoring Systems are supposed to be applied for the design and testing as well as for the Operation and maintenance phases. In the paper the developed approaches for the measurement of actions and the condition monitoring of all components of an offshore wind energy plant will be shown.
Vehicle fires in tunnels can have catastrophic consequences for the road users, the property and traffic inffastructure. To support an evacuation planning, this study simulates the fire smoke toxicity and the smoke layer of a vehicle fire in a full-size test tunnel. The three dimensional prediction of the fire smoke toxicity in the test tunnel is realized by implementing the Fractional Effective Dose and the Fractional Summation concept in a CFD environment. The developed model facilitates to calculate fire scenarios for various types of tunnels and to quantify the hazard e.g. during an evacuation scenario.
Safety measures like tunnel emergency Ventilation Systems cause high financial costs. Hence, safety measures have to be chosen with the focus on the expected reduction of the consequences like fatalities or damage on structures and in conjunction with the investments. Since 2004, the European directive EU 2004/54/EC proposes therefore the application of risk assessments. Because the EU directive provides only few legal requirements on risk assessments, the methodologies developed on this basis have large differences. After one decade of intensive research, the comparative study now highlights common aspects and differences of several methodologies.
A prototype of wind turbines in 5 megawatt dass was built and tested at the first German offshore wind energy test fteld in the North Sea. In order to investigate dynamic behaviors under a complex state of loads, a continuous dynamic monitoring System was implemented by Federal Institute for Material Research and Testing (BAM). It recorded structural responses and environmental/operational variables from November 2007 to October 2009.
This paper presents significant resonance phenomenon due to the interaction in the tower-nacelle System under operational conditions. Modal parameters are automatically estimated by the poly reference Least Square Complex Frequency domain (p-LSCF) method. Campbell plot demonstrates that a three-blade passage frequency and its multiples f3n match with the natural frequencies of the wind turbine System in several modal Orders. The damping estimates decrease and the Vibration amplitude increase significantly. A control System is necessary to minimize the excessive vibrations.