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Structural health monitoring systems have been widely implemented to provide real-time continuous data support and to ensure structural safety in the context of structural integrity management. However, the quantification of the potential benefits of structural health monitoring systems has not yet attracted widespread attention. At the same time, there is an urgent need to develop strategies, such as optimizing the monitoring period, monitoring variables, and other factors, to maximize the potential benefits of structural health monitoring systems. Considering the continuity of structural health monitoring information, a framework is developed in this article to support decision-making for structural Health monitoring systems arrangement in the context of structural integrity management, which integrates the concepts of value of information and risk-based inspection planning based on an approach which utilizes a conjugate prior probability distribution for updating of the probabilistic models of structural performances based on structural health Monitoring information. An example considering fatigue degradation of steel structures is investigated to illustrate the application of the proposed framework. The considered example shows that the choice of monitoring variables, the Monitoring period, and the monitoring quality may be consistently optimized by the application of the proposed framework and approach. Finally, discussions and conclusions are provided to clarify the potential benefits of the proposed Framework with a special view to practical applications of structural health monitoring systems.
The second part of these companion papers mainly researches environmental/operational influences on structural dynamic properties under normal operational conditions during two years, in order to extract a statistical based damage-sensitive indicator for health monitoring of a wind turbine system.
The correlation analyses between experimental identified frequencies, damping values as well as mode shapes and environmental/operational factors such as rotation speed of blades, wind speed, pitch angle, temperature and nacelle direction are presented. It is observed that the frequency estimates are influenced by the nacelle position, the activation of rotor, the rotation speed of blades and the wind speed as well as the temperature. Regarding to the damping estimates, they are mainly associated with variation of the aerodynamic damping due to the increasing wind speed. Besides, the resonance phenomenon is also observed in higher modes. The harmonic frequencies due to blades passing by tower are found and the corresponding damping value decreases. Moreover, the mode shapes in some modes are strongly affected by the position of the nacelle.
Subsequently, two types of simulated damage including the reduction of stiffness in both the rotor blade and the tubular tower are successfully detected by applying the Principal Component Analysis (PCA) based methods to these temperature-sensitive frequency estimates. Comparison of change of the extracted health features indicates that they are more sensitive with the tower damage.
Vibration-based structural health monitoring of a wind turbine system. Part I: Resonance phenomenon
(2015)
This paper is focused on a resonance phenomenon of a wind turbine system in 5 MW class, on the basis of dynamic signals acquired continuously from the tubular tower under normal operational conditions during two years.
Firstly, technique specifications of the wind turbine system are introduced and a finite element model is developed to characterize the structural dynamic properties. The following part describes the continuous dynamic monitoring system integrated with an automated operational modal analysis procedure using the poly-reference Least Squares Complex Frequency domain (p-LSCF) method. Subsequently, variations and mutual relationships of environmental/operational factors such as vibration amplitude, temperature, wind speed, rotation speed of blades, pitch angle and nacelle direction are also presented. Finally, significant resonance is observed due to the fundamental frequency of the tower matching with the harmonic frequency induced by the rotation of three blades. As the rotation speed of rotor approaches to 8 rpm, the vibration amplitude of the tower increases significantly and the corresponding damping value decreases. With the further rising wind velocity, the rotation speed of blades stops increasing and the input energy just contribute to accumulate the vibration amplitude of tower. Such observation indicates the Sommerfeld effect that aggravates the resonance phenomenon. A vibration control device is necessary to minimize the excessive structural responses.
A companion paper will further discuss the environmental/operational effects on dynamic properties of the wind turbine system under the operational conditions.
We introduce a new concept that enables a decision analyst to explore and quantify the benefits of decision alternatives that exceed the scope of a pre‐posterior decision or value of information analysis. This new concept, namely, the expected value of sample information and action analysis, facilitates to examine decision alternatives that become only possible with additional knowledge. The concept is introduced by taking basis in proof load testing as a source of (pre‐)posterior knowledge. Pre‐posterior decision analysis is necessary in order to optimize the structural design through proof loading information. The application of the common value of information Analysis and the new value of information and action analysis are demonstrated in a case study.
Optimization of the duration of Structural Health Monitoring (SHM) campaigns is rarely performed.
This article provides a utility-based solution to posteriorly determine: i) optimal monitoring Durations and ii) the extension of the service life of the welds on a steel bridge deck. The approach is Illustrated with a case study focusing on remaining fatigue life estimation of the welds on the orthotropic steel deck of the Great Belt Bridge, in Denmark. The identification of the optimal monitoring duration and the decision about extending the service life of the welds are modelled by maximizing the expected benefits and minimizing the structural risks. The results are a parametric analysis, mainly on the effect of the target probability, benefit, cost of failure, cost of rehabilitation, cost of monitoring and Discount rate on the posterior utilities of monitoring strategies and the choice of service life considering the risk variability and the costs and benefits models. The results show that the decision on short-term monitoring, i.e., 1 week every six months, is overall the most valued SHM strategy. In addition, it is found that the target probability is the most sensitive parameter affecting the optimal SHM Durations and service life extension of the welds.
This paper establishes the model basis regarding the ultimate limit state consisting of structural, loading, and probabilistic models of the support structure of offshore wind energy converters together with a sensitivity study. The model basis is part of a risk based assessment and monitoring framework and will be applied for establishing the 'as designed and constructed' reliability as prior information for the assessment and as a basis for designing a monitoring system. The model basis is derived considering the constitutive physical equations and the methodology of solving these which then in combination with the ultimate limit state requirements leads to the specific constitutive relations. As a result finite element models based on shell elements incorporating a structural and a loading model are introduced and described in detail. Applying these models the ultimate capacity of the support structure and the tripod structure are determined with a geometrically and materially nonlinear finite element analysis. The observed failure mechanisms are the basis for the definition of the ultimate limit state responses. A probabilistic model accounting for the uncertainties involved is derived on the basis of literature review and measurement data from a prototype Multibrid M5000 support structure. In combination with the developed structural and loading models, sensitivity analyses in regard to the responses are performed to enhance the understanding and to refine the developed models. To this end, as the developed models necessitate substantial numerical efforts for the probabilistic response analysis predetermined designs of numerical experiments are applied for the calculation of the sensitivities using the Spearman rank correlation coefficient. With this quantification of the sensitivity of the random variables on the responses including nonlinearity the refinement of the model is performed on a quantitative basis.
The Influence of brittle Daniels system characteristics on the value of load monitoring information
(2016)
This paper addresses the influence of deteriorating brittle Daniels system characteristics on the value of structural health monitoring (SHM). The value of SHM is quantified as the difference between the life cycle benefits with and without SHM. A value of SHM analysis is performed within the framework of the Bayesian pre-posterior decision theory and requires (1) structural performance modelling and prediction, (2) structural integrity management models, (3) the (pre-posterior) modelling of SHM and (4) the coupling of SHM and the structural performance models. The pre-posterior decision theoretical framework facilitates that the value of SHM can be quantified before the SHM system is quantified and before data are acquired. The results of this study support decisions to select structural systems for which the SHM strategy load monitoring is optimal.
This paper addresses how the value of damage detection Information depends on key Parameters of the Structural Health Monitoring (SHM) system including number of sensors and sensor locations. The Damage Detection System (DDS) provides the information by comparing ambient vibration measurements of a (healthy) reference state with measurements of the current structural system. The performance of DDS method depends on the physical measurement properties such as the number of sensors, sensor positions, measuring length and sensor type, measurement noise, ambient excitation and sampling frequency, as well as on the data processing algorithm including the chosen type I error for the indication threshold. The quantification of the value of Information (VoI) is an expected utility based Bayesian decision analysis method for quantifying the difference of the expected economic benefits with and without information. The (pre-)posterior probability is computed utilizing the Bayesian updating theorem for all possible indications. If changing any key parameters of DDS, the updated probability of system failure given damage detection information will be varied due to different indication of probability of damage, which will result in changes of value of damage detection information. The DDS system is applied in a statically determinate Pratt truss bridge girder. Through the analysis of the value of information with different SHM system characteristics, the settings of DDS can be optimized for minimum expected costs and risks before implementation.
The concept and technical details of the implementation of the developed integrated monitoring system within the IMO-WIND project are presented. The tasks of the components of the system and its requirements are described. Selected results from the continuous monitoring during operation of the plant M5000_2 regarding the task design verification and dynamic structural analysis are given.
Structural health monitoring of wind turbine blades by strain measurement and vibration analysis
(2011)
Wind turbine blades have to withstand a high number of load cycles in mostly hard weather conditions over 20 years. In a research project BAM and several partners have designed, evaluated and tested a condition monitoring system for all parts of a wind turbine. At a rotorblade with a length of 58 m fibre bragg grating sensors were applied for in-service strain measurement. Additionally a complex test rig was designed to enable real biaxial loading conditions at a representative test rotor blade to simulate the mechanical loading conditions in the lab. In this test blade with a length of 8 m also fibre bragg grating sensors were implemented to determine their influences for the structure and the condition monitoring system. Vibration measurements were carried out at different test phases. The results were compared with finite element strain and modal analysis.
A novel method for risk-based optimization of inspection and repair strategies for deteriorating structural systems has recently been proposed. The method defines heuristics at the system level to reduce the number of possible strategies. For each defined strategy, it computes the updated system failure probability conditional on simulated inspection and repair histories, and evaluates the associated costs and risk. The expected total service life costs and risk for a strategy are finally determined using Monte Carlo simulation. The optimal strategy minimizes the expected total service life costs and risk. We intend to adopt this approach to optimize inspection, monitoring and repair activities for offshore wind park support structures. As a first step, we simulate – in analogy to an offshore wind park – the service life performance of an inspected group of jacket-type frames. The performance is quantified in terms of the group’s system failure probability conditional on simulated inspection and repair histories. The underlying system model accounts for the structural redundancy of the frames and the interdependence among their failure events due to similar loading conditions. The model also captures stochastic dependence among the deterioration states of the frames. As part of the simulation process the a-priori unknown outcome of any planned inspection is generated conditional on the outcome of all previous inspections.
Prototypes of wind turbines of the megawatt dass are to be built and tested until 2008 within a German offshore wind energy test field in the North Sea (ALPHA VENTUS). To ensure a high operational reliability of offshore wind turbines with economically acceptable repair and maintenance efforts, comprehensive diagnosis and supervision concepts are required. Automatic monitoring Systems will be an essential part of such concepts. Because of the fact, that during Operation there will be static and dynamic interaction between the components ‘structure’, ‘machinery’ and ‘blades’ it is necessary to develop the monitoring techniques in an overall concept. These monitoring Systems are supposed to be applied for the design and testing as well as for the Operation and maintenance phases. In the paper the developed approaches for the measurement of actions and the condition monitoring of all components of an offshore wind energy plant will be shown.
Risk Assessment and Value of Action Analysis for Icing Conditions of Wind Turbines Close to Highways
(2019)
The paper presents research results from the Marie Skłodowska-Curie Innovative Training Network INFRASTAR in the field of reliability approaches for decision-making for wind turbines and bridges. This paper addresses the application of Bayesian decision analysis for installation of heating systems in wind turbine blades in cases where an ice detection system is already installed in order to allow wind turbines to be placed close to highways. Generally, application of ice detection and heating systems for wind turbines is very relevant in cases where the wind turbines are planned to be placed close to urban areas and highways, where risks need to be considered due to icing events, which may lead to consequences including human fatality, functional disruptions, and/or economic losses. The risk of people being killed in a car passing on highways near a wind turbine due to blades parts or ice pieces being thrown away in cases of overicing is considered in this paper. The probability of being killed per kilometer and per year is considered for three cases: blade parts thrown away as a result of a partial or total failure of a blade, ice thrown away in two cases, i.e., of stopped wind turbines and of wind turbines in operation. Risks due to blade parts being thrown away cannot be avoided, since low strengths of material, maintenance or manufacturing errors, mechanical or electrical failures may result in failure of a blade or blade part. The blade (parts) thrown away from wind turbines in operation imply possible consequences/fatalities for people near the wind turbines, including in areas close to highways.
Similar consequences are relevant for ice being thrown away from wind turbine blades during icing situations. In this paper, we examine the question as to whether it is valuable to put a heating System on the blades in addition to ice detection systems. This is especially interesting in countries with limited space for placing wind turbines; in addition, it is considered if higher power production can be obtained due to less downtime if a heating system is installed.
Fires in road tunnels constitute complex scenarios with interactions between the fire, tunnel users and safety measures. More and more methodologies for risk analysis quantify the consequences of these scenarios with complex models. Examples for complex models are the computational fluid dynamics model Fire Dynamics Simulator (FDS) and the microscopic evacuation model FDS+Evac. However, the high computational effort of complex models often limits the number of scenarios in practice. To balance this drawback, the scenarios are often simplified. Accordingly, there is a challenge to consider complex scenarios in risk analysis.
To face this challenge, we improved the metamodel used in the methodology for risk analysis presented on ISTSS 2016. In general, a metamodel quickly interpolates the consequences of few scenarios simulated with the complex models to a large number of arbitrary scenarios used in risk analysis. Now, our metamodel consists of the projection array-based design, the moving least squares method, and the prediction interval to quantify the metamodel uncertainty. Additionally, we adapted the projection array-based design in two ways: the focus of the sequential refinement on regions with high metamodel uncertainties; and the combination of two experimental designs for FDS and FDS+Evac.
To scrutinise the metamodel, we analysed the effects of three sequential refinement steps on the metamodel itself and on the results of risk analysis. We observed convergence in both after the second step (ten scenarios in FDS, 192 scenarios in FDS+Evac). In comparison to ISTSS 2016, we then ran 20 scenarios in FDS and 800 scenarios in FDS+Evac. Thus, we reduced the number of scenarios remarkably with the improved metamodel. In conclusion, we can now efficiently integrate complex scenarios in risk analysis. We further emphasise that the metamodel is broadly applicable on various experimental or modelling issues in fire safety engineering.
Safety measures like tunnel emergency Ventilation Systems cause high financial costs. Hence, safety measures have to be chosen with the focus on the expected reduction of the consequences like fatalities or damage on structures and in conjunction with the investments. Since 2004, the European directive EU 2004/54/EC proposes therefore the application of risk assessments. Because the EU directive provides only few legal requirements on risk assessments, the methodologies developed on this basis have large differences. After one decade of intensive research, the comparative study now highlights common aspects and differences of several methodologies.
To ensure a high operational reliability of offshore wind turbines (OWEC) with economically acceptable repair and maintenance efforts, comprehensive diagnosis and supervision concepts are required. Automatic monitoring Systems will be an essential part of such concepts. Because of the fact, that during Operation there will be static and dynamic interaction between the components ‘structure’, ‘machinery’ and ‘blades’ it is necessary to develop the monitoring techniques in an overall concept. These monitoring Systems are supposed to be applied for the design and testing as well as for the Operation and maintenance phases. The knowledge of the dynamic behavior of wind turbines is important both for the design and for a safe Operation. The available monitoring data from a period of three years, allow first conclusions on the long-term Operation of such Systems in terms of quality requirements to the instrumentation to the structure and the rotor blades
A prototype of wind turbines in 5 megawatt dass was built and tested at the first German offshore wind energy test fteld in the North Sea. In order to investigate dynamic behaviors under a complex state of loads, a continuous dynamic monitoring System was implemented by Federal Institute for Material Research and Testing (BAM). It recorded structural responses and environmental/operational variables from November 2007 to October 2009.
This paper presents significant resonance phenomenon due to the interaction in the tower-nacelle System under operational conditions. Modal parameters are automatically estimated by the poly reference Least Square Complex Frequency domain (p-LSCF) method. Campbell plot demonstrates that a three-blade passage frequency and its multiples f3n match with the natural frequencies of the wind turbine System in several modal Orders. The damping estimates decrease and the Vibration amplitude increase significantly. A control System is necessary to minimize the excessive vibrations.