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Eingeladener Vortrag
- nein (1)
The preparation and analysis of the oxygen mass fraction of three pure copper reference materials (BAM-379/1, BAM-379/2, BAM-379/3) intended for the calibration of spark emission spectrometry are described here. Data of homogeneity testing and round robin certification in collaboration with 12 independent laboratories from metalworking industry and research are reported. Problems with the establishment of traceability in this special case are discussed.
Three methods for direct solid sampling of bulk material namely IR laser ablation, glow discharge and spark OES, were compared with respect to analytical figures of merit obtained for elemental analysis with atomic spectrometry. Matrices investigated were copper, pressed doped copper powder, and magnesium alloys. For the vast majority of analytes, statistical equivalence regarding precision (usually ≤ 5%) and the performance of the calibrations between the compared methods was demonstrated.
The degree of equivalence within the participating national metrology institutes for the measurement results of the mass fractions of the analytes Cr, Cu, Fe, Mn and Zn in an aluminium alloy was assessed. This interlaboratory comité consultatif pour la quantité de matière key comparison (CCQM-K42) was organised as an activity of the Inorganic Analytical Working Group of CCQM. In total seven laboratories participated, six of them for all analytes. Measurands were the mass fractions of the analytes in a range of 0.05 and 0.2%. As an outcome the consistency of the results for all elements investigated was acceptable, hence satisfactory comparability was established. An aluminium based certified reference material—undisclosed to the analysts which one it was—was used as test sample. For the purpose of this study homogeneity was tested at BAM. Each laboratory was free to choose any analytical method they wanted to use for the analysis. Consequently various methods of measurement were employed: instrumental neutron activation analysis, X-ray fluorescence spectrometry (XRF) using fused cast-bead method combined with reconstitution technique, inductively coupled plasma optical emission spectrometry (ICP OES) and inductively coupled plasma mass spectrometry. Metrological traceability of the measurement results to the SI unit had to be demonstrated. Therefore, methods such as spark OES or XRF (without fused cast-bead technique)—both of them being most important methods for the analysis of metals and alloys in industrial laboratories—could not be used in the frame of the key comparison.
The special importance of the analysis of non-metals in high purity metals, which will serve as national standards for elemental analysis in Germany, is illustrated for oxygen and nitrogen. The typical range of the mass fraction of oxygen and nitrogen in these materials is below 10.MU.g/g, often close to 1.MU.g/g. The two methods applied at BAM for these measurements are classical carrier gas hot extraction (HE) and carrier gas hot extraction after activation with photons (PAA-HE). The approach, the methods and their advantages and limitations are discussed. Comparative results from the measurement of oxygen and nitrogen in Cu, Fe, Ga, Pb, Sn and W are presented. (author abst.)
Boron isotope amount ratios n(10B)/n(11B) have been determined by monitoring the absorption spectrum of boron monohydride (BH) in a graphite furnace using high-resolution continuum source molecular absorption spectrometry (HR-CS-MAS). Bands (0→0) and (1→1) for the electronic transition X1Σ+ → A1Π were evaluated around wavelengths 433.1 nm and 437.1 nm respectively. Clean and free of memory effect molecular spectra of BH were recorded. In order to eliminate the memory effect of boron, a combination of 2% (v/v) hydrogen gas in argon and 1% trifluoromethane in argon, an acid solution of calcium chloride and mannitol as chemical modifiers was used. Partial least square regression (PLS) for analysis of samples and reference materials were applied. For this, a spectral library with different isotopes ratios for PLS regression was built. Results obtained around the 433.1 nm and 437.1 nm spectral regions are metrologically compatible with those reported by mass spectrometric methods. Moreover, for the evaluated region of 437 nm, an accuracy of 0.15‰ is obtained as the average deviation from the isotope reference materials. Expanded uncertainties with a coverage factor of k = 2 range between 0.15 and 0.44‰. This accuracy and precision are compatible with those obtained by mass spectrometry for boron isotope ratio measurements.
Der vorliegende Beitrag behandelt spezifische Aspekte der Sicherheitstechnik bei heterogen katalysierten Oxidationsreaktionen. Ergebnisse von Explosionsuntersuchungen an Ethen-Sauerstoffgemischen in einem kontinuierlich betriebenen Mikroreaktor, die beispielsweise für den Ethylenoxidprozess relevant sind, werden vorgestellt. Der Anfangsdruck der untersuchten Eduktgemische lag zwischen 1000 hPa und 10000 hPa bei Anfangstemperaturen zwischen Umgebungstemperatur und einer Temperatur bis zu 673 K. Mikrostrukturierte Reaktoren bieten einen erweiterten Bereich von Betriebsbedingungen. Die Untersuchungen zielen auf den sicheren Betrieb eines Mikroreaktors bei Bedingungen, die bei konventionellen Reaktoren als innerhalb des Explosionsbereichs eingestuft werden, ab. In bestimmten Grenzen kann eine Unterdrückung von Explosionen in einem Mikroreaktor erreicht werden. Es ist jedoch nicht möglich, einen Mikroreaktor unter allen Bedingungen sicher zu betreiben. Aus diesen Gründen wurde die Explosionsausbreitung durch einen mikrostrukturierten Reaktor hindurch und die Zündung einer Gasphasenexplosion durch Hot-Spots in dem Reaktor untersucht. Die angewandten Untersuchungsmethoden sind Gegenstand aktueller Normungsaktivitäten.
The selective gas phase oxidation of o-xylene was investigated inside of the explosion regime using a microstructured reactor. The V2O5/TiO2 catalyst was used as microfixed bed and as catalyst coating. There were no significant losses of the selectivity to phthalic anhydride with feed compositions up to 7 vol % o-xylene observable. Above 7 vol % the selectivity decreased due to total oxidation, especially for the microfixed bed, which was probably caused by a hotspot.
The mechanism of action of zirconium permanent modifiers on graphite surfaces was investigated in order to understand its influence on the analytical signal in atomic and molecular absorption spectrometry (AAS/MAS). For this, the molecule formation of CaF was studied, which is used for the indirect analytical determination of fluorine in high-resolution continuum source graphite furnace molecular absorption spectrometry (HR-CS-GFMAS). The kinetics of this reaction was established by monitoring its molecular spectrum at different atomisation temperatures. An Arrhenius plot showed a pseudo-first order reaction with respect to fluorine (n = 1). An intermediate state was isolated, and its structure was elucidated by spectroscopic methods: scanning electron microscopy with energy dispersive X-ray spectroscopy (SEMEDX), X-ray photoelectron spectroscopy (XPS), X-ray absorption spectroscopy (XANES and EXAFS), and Raman microspectroscopy. We propose here a mechanism, where ZrO2 acts as a heterogeneous catalyst: after a pyrolytic step, an intermediate state of ZrO(OCaF) is activated, and at higher temperatures, CaF(g) is released from the zirconium-coated graphite surface. No evidence of the formation of zirconium carbide was found. Consequently, as the CaF formation is catalysed by a heterogeneous catalyst, surface modifications with ZrO2 nanoparticles and ZrO xerogels were investigated in order to increase the surface area. Their influence was evaluated in the molecule formation of CaF, CaCl, CaBr, and CaI. Graphite furnace modification with zirconium oxide nanoparticles proves to be the best choice for fluorine analysis with a signal enhancement of more than eleven times with respect a non-coated graphite furnace. However, the influence of zirconium modifications in the analytical signals of Cl, and I is lower than the F signals or even negative in case of the Br. Understanding zirconium modifiers as heterogeneous catalysts offers a new perspective to AAS and MAS, and reveals the potential of surface analytical methods for development of improved permanent modifiers and graphite furnace coatings.
Investigations on primary, secondary and tertiary explosion protection have been performed for micro reactors with slit-like channels which are coated with catalyst. Ethene/oxygen mixtures have been used as model gas mixtures representing explosion group IIB (DIN EN ISO 16852). It could be shown that the explosion regime can be significantly reduced when using micro reactors (primary explosion protection). Furthermore, safe Operation inside the explosion regime is possible with micro reactors (secondary explosion protection), but, at certain conditions thermal runaway and ignition of detonations are possible. An unexpected behaviour has been found, because thermal runaway occurred when Volumetrie flow rate was increased. This behaviour is completely opposite to that of multi tube fixed bed reactors which show an increase of safety when increasing volumetric flow rate. Micro reactors can be constructed pressure-resistant even when detonations occur inside (tertiary explosion protection). For the example of o-xylene oxidation it could be shown that space time yield can be increased significantly when entering explosion regime.
Safety aspects of heterogeneously catalysed oxidations inside the explosion region in micro reactors
(2012)
The present issue reports on a specific aspect of safety engineering of the heterogeneously catalysed oxidation of ethene in a continuous-flow microreactor. Conversion of ethene and the corresponding surface temperature of the catalyst were monitored for different reactor temperatures and total flow rates with a stoichiometric ethene/oxygen mixture for total oxidation. Safe operation of the highly exothermic oxidation was possible, but not in the whole parameter range. At high reactor temperatures and flow rates, ignition of an explosion inside the microreactor caused by a hot spot on the surface of the catalyst was observed for the first time.
Es wird eine Methode zur sicherheitstechnischen Untersuchung von Mikroreaktoren und mikrostrukturierten Komponenten, die im Explosionsbereich betrieben werden sollen, vorgestellt. Mikrostrukturierte Reaktoren sind nicht inhärent sicher, wenngleich der Bereich der sicheren Betriebsbedingungen gegenüber konventionellen Reaktoren erweitert ist. Der Explosionsbereich kann durch die Mikrostrukturen eingeengt werden. Am Beispiel von Ethylen/Sauerstoff-Gemischen und Ethylen/N2O-Gemischen wird hinsichtlich der Ausbreitung von Detonationen durch Kapillarrohre gezeigt, dass die sogenannte λ/3-Regel angewandt werden kann. Darüber hinaus werden erste Ergebnisse der Untersuchung der Ausbreitung von Explosionen durch einen Mikroreaktor mit rechteckigem Strömungskanal vorgestellt.
The heterogeneously catalyzed selective gas phase oxidation of o-xylene was investigated, using a
microstructured fixed bed reactor, inside of the explosion regime. The reaction was carried out with high
amounts of o-xylene in air and stoichiometric with oxygen using a V2O5/TiO2-catalyst prepared through
grafting. There were no significant losses in the selectivity to phthalic anhydride observable, during the
measurements in the explosion regime, with feed compositions of up to 7 vol% o-xylene. Also the
space-time yield was up to 2.3 times higher in comparison to conventional reaction conditions. An
increase of the selectivity to total oxidation products was observed at higher o-xylene concentrations
between 10 and 25 vol% o-xylene, which possibly was caused by the formation of a hotspot. The
investigation of the used catalyst revealed a thermally induced deactivation due to phase transition of
anatase into rutil and formation of crystalline vanadium oxide. Despite that expected hotspot at high oxylene
concentrations, there was no ignition or explosion of the gas mixture observable.
Two types of copper samples, compact certified copper reference materials and calibration samples prepared from liquid doped, pressed copper powders, were studied in terms of accuracy of obtained calibration functions originating from infrared spark ablation. Additionally, corresponding particle size distributions of the aerosols from infrared spark ablation were recorded. It is shown that the differences in quantification results, originating from the two sets of calibration functions, could not mainly be ascribed to different particle size distributions of the two copper sample types. Possible other causes, as different ablation rates, parts of melting and differences of the chemical constitutions of the two sample types were explored.
A method for the determination of safety properties for micro reactors and micro structured components is presented.
Micro structured reactors are not inherently safe but the range of safe operating conditions of micro reactors are
extended since the explosion region is reduced. The λ/3 rule was demonstrated to be applicable to micro scale
tubes for stoichiometric mixtures of ethane–oxygen and ethane–nitrous oxide. Furthermore first results from an investigation concerning detonation propagation through a micro reactor of non-ideal geometry are shown. Initial
pressure investigated is ranging from low pressure up to 100 kPa.
The present contribution reports on specific aspects of safety engineering in heterogeneously catalysed oxidation reactions. Results for ethene-oxygen-mixtures in a continuous-flow micro reactor are reported related to the safety issues of the ethylene oxide process. Initial pressure is ranging from below 1 bar up to 10 bar at initial temperatures ranging from room temperature up to 673 K. Micro structured reactors offer an extended range of operating conditions. The key issue to be discussed in the present contribution is how to safely operate a micro reactor at conditions in conventional devices to be characterised as inside the explosion region. Within certain limits suppression of explosion inside a micro reactor can be achieved.
This holds true for chain reactions as well as runaway reactions. Nevertheless it is not possible to safely operate micro structured reactors at any condition. Therefore, explosion propagation through a Micro structured reactor and initiation of gas phase explosions by hot spots inside the reactor were investigated.
The investigation methods applied are subject to actual standardization.
The interaction of TS-1 with gaseous hydrogen peroxide at temperatures above 373 K has been investigated by in situ EPR measurements. Treatment of TS-1 with hydrogen peroxide in the gas phase leads to a strong EPR signal, assigned to the Ti(IV)-superoxide species. In contrast to investigations with liquid hydrogen peroxide,
here only one Ti(IV)-superoxide species could be detected in the EPR spectrum. The time constant of the reaction of the Ti(IV)-superoxide species detected by in situ EPR measurements was much larger than that observed for the rate of consumption of propane or propene via gas chromatographic analysis. Thus, we conclude that the Superoxide species may take part in the oxidation reaction (via side reactions or the formation of unselective products), but is probably not the main responsible species in the oxidation of propane or propene.
The traceabiiity requirements for certification analyses of reference materials are much more stringent than for routine analysis, where certified matrix reference materials (CRM) can be used for calibration and to establish traceabiiity. Although the ISO-Guides related to CRM production and certification are not fully clear concerning calibration, many established CRM-producers do not accept matrix-CRMs for calibration in case of certification analyses, e.g. to avoid circular reasoning. These requirements limit the methods used for certification to those that can be calibrated using Standards of known high purity and stoichiometry or mixtures of such Standards. Powerful solid sampling techniques such as glow discharge mass spectrometry (GD-MS) or spark-optical emission spectrometry (SOES), where usually compact CRMs are used for calibration, seem not be applicable for certification analyses. Especially GD-MS is a powerful tool for trace element determination of solid samples. Beside metallic impurities the use of specific gas mixtures enables also the determination of interesting nonmetallic impurities such as sulfur and phosphorus. Within BAM a calibration approach, was developed which enables to use mixtures of Standards of known high purity and stoichiometry also for GD-MS. Analogue to matrix adaption in solution based techniques, the calibration approach is based on doped pressed powder pellets.
Approach and application on the certification analyses of copper and Steel CRMs are presented.
For more than 110 years, BAM has been producing reference materials for a wide range of application fields. With the development of new analytical methods and new applications as well as continuously emerging more stringent requirements of laboratory accreditation with regard to quality control and metrological traceability, the demand and requirements for reference materials are increasing. This trend article gives an overview of general developments in the field of reference materials as well as developments in selected fields of application in which BAM is active. This includes inorganic and metal analysis, gas analysis, food and consumer products, and geological samples. In addition to these more traditional fields of application, developments in the areas of optical spectroscopy, particulary fluorescence methods, and nanomaterials are considered.