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- Residual stress (13)
- Neutron diffraction (11)
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- Load partition (3)
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- Synchrotron X-ray diffraction (3)
Eingeladener Vortrag (wissenschaftliche Konferenzen)
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Room temperature mechanical behavior of extruded Mg–Y–Zn alloys with varying fractions of LPSO phase was studied in tension and compression along the extrusion direction. The microstructure is characterised by elongated LPSO fibers along the extrusion direction within the magnesium matrix. Moreover, the magnesium matrix presents a bimodal grain structure with dynamically-recrystallized grains and deformed, elongated grains with the basal plane parallel to the extrusion direction. The beginning of plasticity depends on the volume fraction of deformed and DRX grains. Alloys with low volume fraction of LPSO phase (<10 vol%), with a high volume fraction of deformed grains, show the typical behavior of extruded magnesium alloys where yield stress in tension is higher than in compression. This effect is, however, reversed as the volume fraction of the LPSO phase increases since DRX grains are majority.
The influence of second phase arrangements on the corrosion resistance of extruded Mg97Y2Zn1 alloy has been evaluated in a 0.1 M NaCl solution. The microstructure of the alloy consists of a high volume fraction of coarse elongated particles of a long period stacking ordered phase aligned along the extrusion direction. Corrosion rate of transversal sections is lower than that of longitudinal sections. Such difference is attributed to the different orientation of second phases in longitudinal and transversal sections. The corrosion front advances mainly perpendicular to the surface in transversal samples while perpendicular and lateral growth occur in longitudinal samples
Room temperature mechanical behavior of extruded Mg–Y–Zn alloys with varying fractions of LPSO phase was studied in tension and compression along the extrusion direction. The microstructure is characterized by elongated LPSO fibers along the extrusion direction within the magnesium matrix. Moreover, the magnesium matrix presents a bimodal grain structure with dynamically-recrystallized grains and deformed, elongated grains with the basal plane parallel to the extrusion direction. The beginning of plasticity depends on the volume fraction of deformed and DRX grains. Alloys with low volume fraction of LPSO phase(o10vol%),with a high volume fraction of deformed grains, show the typical behavior of extruded magnesium alloys where yield stress in tension is higher than in compression. This effect is, however, reversed as the volume fraction of the LPSO phase increases since DRX grains are majority.
Mg-Y,RE-Zn systems present second phases with high thermal stability, promoting the increase of strength and creep resistance at high temperatures.
Mg and its alloys have a potential application as biomaterials due to their biocompatibility and degradation behaviour. The dominant corrosion mechanism in those alloys is the microgalvanic corrosion through coupling of the more noble second phases with the Mg matrix, and therefore a low concentration of those was sought.
The load partition in Mg-Y-Zn system is studied by means of synchrotron diffraction. in-situ tensile tests disclose LPSO phases were for the first time proved to behave as an efficient reinforcement in Mg-Y-Zn alloys, therefore they could be treated as “short-fibre composite” for the modeling of mechanical behaviour.
Absorptionskantentomographie, auch bekannt als differentielle Tomographie an Kanten, ist ein Verfahren, bei dem ausgenutzt wird, dass sich die Schwächung von Röntgenstrahlen beim Übergang der Photonenenergie über die Absorptionskanten sprunghaft ändert. Die Verwendung von Synchrotronstrahlung ermöglicht die Anwendung der Absorptionskantentomographie für nahezu jedes Element, da sie eine intensive, durchstimmbare Strahlenquelle mit kleiner Bandbreite darstellt. Der Mikrotomographieaufbau der BAM am Elektronenspeicherring BESSY II eignet sich mit einem Energiebereich von 5 keV bis über 60 keV und einer Ortsauflösung besser als 0.5 µm zur differentiellen Tomographie an den K-Kanten der Elemente von Chrom bis zu den Lanthaniden, bei Einbeziehung der L-Kante bis zu Uran.
In dieser Arbeit wird die Absorptionskantentomographie ausgenutzt, um das Gefüge von Legierungen dreidimensional und nichtdestruktiv zu vermessen. Als Beispiel wird eine Legierung zwischen Magnesium, Yttrium und Zink analysiert, die sich gegenüber unlegiertem Magnesium durch größere Festigkeit und geringere Korrosionsanfälligkeit auszeichnet. Der Grund dafür liegt in der Bildung einer kristallographisch hochgeordneten Phase (long period stacking ordered - LPSO) der Legierungsbestandteile, die die Matrix in Form von Fasern durchzieht. Anhand ihres Yttriumgehaltes wird die dreidimensionale Verteilung der LPSO-Phase in der Matrix für verschiedene Proben bestimmt und mit Schnittbildern und Korrosionstests verglichen. Die Absorptionskantentomographie erweist sich als eine geeignete Methode, um die dreidimensionale Mikrostruktur von Legierungen zu charakterisieren.
A novel approach for rating fatigue-initiating inclusions in highly demanding steel (INCAFAT)
(2018)
INCAFAT project aimed to improve existing fatigue damage models by establishing the most suitable combination of measurement techniques to characterise harmful inclusion populations in highly demanding steels. The different inclusion assessments carried out confirm that, chemical composition, secondary metallurgy and manufacturing route affect content, nature, size and shape of inclusions. According to the FEM model, inclusions produce an alteration of the stress field in their surrounding region, which can promote a fatigue failure. Experimental work on fatigue testing has demonstrated that depending on the stressed direction fatigue failures in highly demanding steels could be produced by different types of inclusions. Fractography analyses confirmed that meso-inclusions harmful in fatigue cannot be rated by standard methods, nor 10 MHz ultrasonic testing (macro) or micro-cleanness assessments. The necessity of rating these meso-inclusions has led to critical evaluation of Extreme Value Analysis according to ASTM E2283-08 and the development of high frequency immersion ultrasonic testing. EVA methodology based on inclusion width can be applied reliably when principal stress is parallel to the rolling direction. On the contrary, if inclusions are testing in the elongated directions its fails. On the other hand, the guidelines and recommendations for high frequency ultrasonic testing have been compiled in a new European standard draft. This method based on focal beam probes and high-resolution devices is able to provide information on meso-inclusion distribution.
Microstructure, mechanical properties and corrosion behaviour of WZ21 (%wt.) alloy prepared by a powder metallurgy route from rapidly solidified powders have been studied. Results were compared to those of the same alloy prepared through a conventional route of casting and extrusion. The microstructure of the extruded ingot consisted of α-Mg grains and Mg3Zn3Y2 (W-phase) and LPSO-phase particles located at grain boundaries. Moreover, stacking faults were also observed within α-Mg grains. The alloy processed by the powder metallurgy route exhibited a more homogeneous and finer microstructure, with a grain size of 2 µm. In this case W-phase and Mg24Y5 phase were identified, but not the LPSO-phase. The microstructural refinement induced by the use of rapidly solidified powders strengthened the alloy at room temperature and promoted superplasticity at higher strain rates. Corrosion behaviour in PBS medium evidenced certain physical barrier effect of the almost continuous arrangements of second phases aligned along the extrusion direction in conventionally processed WZ21 alloy, with a stable tendency around 7 mm/year. On the other hand, powder metallurgy processing promoted significant pitting corrosion, inducing accelerated corrosion rate during prolonged immersion times.
Additive Manufacturing (AM) by Selective Laser Melting (SLM) offers ample scope for producing geometrically complex parts as compared to the traditional subtractive manufacturing strategies. However, the residual stresses developed during the processing can reduce the load bearing capacity as well as induce unwanted distortion, limiting the application of SLM parts.
IN718 manufactured by SLM process can show high tensile residual stresses in the surface as high as the yield strength of the wrought alloy. On the other hand, residual stresses in the bulk Show considerably lower stress values, even in compression, indicating a stress re-distribution during deposition of the SLM layers.
Additive Manufacturing by Selective Laser Melting (SLM) offers ample scope for producing geometrically complex parts as compared to the traditional subtractive manufacturing strategies. However, the residual stresses (RS) developed during the processing can reduce the load bearing capacity as well as induce unwanted distortion, limiting the application of SLM parts. In the present work, residual stresses in additivly manufactured IN718 part were analised by means of neutron diffraction and synchrotron X-ray diffraction.
