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Thin plasma polymer films were deposited using the pulsed plasma mode. These plasma polymers should possess a more regular structure than those produced by the conventional continuous-wave (cw) mode, because of lower monomer fragmentation caused by the plasma pulses and the chemical chain propagation during the plasmaless (free!) periods. The thermoluminescence method was applied to functional groups carrying plasma polymer layers which are used in medical technology. Examples are formation of biocompatible, biosensoric and bioactive coatings or in metal polymer composites such as adhesion-promoting interlayers.
In addition to the use of the conventional X-ray Photoelectron Spectroscopy for thin film characterization, the new method of thermoluminescence was applied to characterize undesired defects and structural specifics produced in the polymer films by pp or cw plasma mode. The main areas of focus were oxygen-containing groups produced by post-plasma oxygen introduction via auto-oxidation, oxidation of implemented unsaturations and trapped radical sites known as typical irregular structures in plasma polymers.
Dünne, mit einem gepulsten Plasma hergestellte Polymerschichten wurden untersucht. Diese Plasmapolymere sollten eine chemisch besser definierte Struktur haben, weil der Anteil an rein chemisch polymerisiertem Produkt während der Plasma-aus-Zeit steigen sollte, während der Anteil an Schichtbildung, der innerhalb der kurzen Plasmapulse durch Monomerfragmentierung und statistische Polyrekombination erzeugt wird, zurückgedrängt wird. Der Monomerfragmentierungsprozeß ist im kontinuierlich brennenden Plasma (cw-Mode) demgegenüber der Hauptprozeß. Neben der Anwendung der klassischen Element- und Bindungsanalysentechnik XPS (X-ray Photoelectron Spectroscopy) wurden hier die Schichten auch mittels Thermolumineszenz untersucht. Defekte und Strukturanomalitäten in Polymeren sollten mit dieser Methode charakterisiert werden können. Untersuchungsobjekte waren funktionalgruppentragende Plasmapolymerschichten, die biosensorische oder biokompatible Funktionen besitzen oder als Haftvermittler in Metall-Polymercompositen eingesetzt werden.
Translated Abstract
Characterization of Plasmapolymers by Thermoluminescence
Thin plasma polymer films were deposited using the pulsed plasma (pp) mode. These plasma polymers should possess a more chemically regular structure because of the lower monomer fragmentation during the short plasma pulses and the chemical chain propagation during the plasma-less periods than those produced by the conventional continuous-wave (cw) mode. In addition to the use of the classic thin film characterization method XPS the method of thermoluminescence was applied to characterize defects and structural specifics in the polymer films produced by pp or cw-plasma mode. The thermoluminescence method was applied to functional groups-carrying plasma polymer layers, which are used in medical technology for forming biocompatible and bioactive coatings or in metal-polymer composites as adhesion-promoting interlayers.
Nebulizing of polymer solutions, in a high-voltage field under atmospheric conditions by electrospray ionization (ESI), is a comfortable way to deposit ultra-thin layers of polar or ionic polymers onto any conductive substrate materials. The substrate is grounded and the polymer solution is sprayed through a powered capillary. The formed charged droplets shrink by solvent evaporation during their way to the grounded substrate, the charges close ranks and the droplets collapse consecutively by charge repulsion, thus forming finally charged single macromolecules. After their discharging at the grounded substrate, an ultrathin ‘quasi-monomolecular’ polymer layer is formed. It could be shown by imaging of scratches through the polymer layer by atomic force microscopy that the deposited polymer layers are dense at a thickness of about 10 nm. Carbon fibre bundles were coated with poly (allylamine) (PAAm) or poly(acrylic acid) (PAA) as potential adhesion-promoting layers in fibre–polymer composites. The polymer deposition is self-inhibiting after formation of a continuous coverage of about 200 nm for PAAm and 30 nm for PAA as result of surface charging. Continuous deposition onto such isolating layers or polymers without charging can be achieved by using current of alternating polarity. The film formation is self-healing because of the electrophoretic effect, i.e. the ion discharging occurs preferentially at noncoated areas. This electrophoretic effect of ESI was demonstrated by completely enwrapping all the carbon fibres of the roving within a distance of about 100 μm far from its outside and also at the backside of the fibre bundle with about 80% of the topside coverage, as measured by X-ray photoelectron spectroscopy and visualized using scanning electron microscopy.
Die Elektrospray-Ionisations (ESI)-Vernebelung von Polymerlösungen wird analytisch zur massenspektrometrischen Bestimmung der Molmassen von Makromolekülen genutzt. Dabei werden die Polymermoleküle nach einem speziellen Mechanismus im Hochspannungsfeld unter Normaldruckbedingungen vereinzelt und in das Massenspektrometer überführt. Dieser Prozeß kann auch zur flächigen Abscheidung einzelner Polymermoleküle genutzt werden. Die Struktur und Zusammensetzung sowie die Molmassenverteilung der Polymere bleiben dabei erhalten. Schichten polarer oder ionischer Polymere der Dicke einer Quasi-Monolage bis hin zu mehreren 100 Nanometern können abgeschieden werden. Erwähnenswert ist, daß der ESI-Prozeß zu den elektrophoretischen Verfahren gehört, was die Ausbildung lochfreier Schichten auf elektrisch leitenden Substraten nicht nur auf der der Spraydüse zugewandten Seite ermöglicht, sondern auch auf der abgeschatteten Rückseite. Dieses Verhalten wurde zur vollständigen ESI-Umhüllung von dichtgepackten Kohlenstoff-Faser-Bündeln mit haftvermittelnden Polymerschichten ausgenutzt.
Polytetrafluoroethylene (PTFE) films have been deposited onto polycarbonate (PC) substrates from the products of PTFE evaporation, activated by a cloud of accelerated electrons. A 40.68 MHz glow discharge was used during the deposition process. The polymer films have been characterised by XPS, FTIR and AFM. The use of the low power plasma during film growth led to the formation of PTFE films with modified structure. Films are amorphous and contain more cross-links, but in general, the structure of their macromolecules is still linear. An increase of RF-power leads to the formation of films with large amount of double bonds and enhanced internal stresses.
Deposition of PTFE on PC without plasma treatment led to the formation of PTFE clusters up to 50 nm in diameter. The RMS roughness of the films, deposited without plasma, was about 4 nm, while the films deposited with plasma treatment had a roughness of 1.5 nm. The use of plasma has an additional effect if a PTFE coating is deposited on the PC substrate with submicrometer-sized steps. Without plasma the steps retain a rectangular shape. Deposited with the RF-discharge the PTFE layers resemble plasma-polymerised films. Under certain conditions the deposited films can fill trenches in the substrate like a wetting liquid, while under other conditions they avoid trenches and grow in between them.