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- Plasma polymerization (5)
- Surface functionalization (4)
- Fluorescence spectroscopy (3)
- Surface modification (3)
- Aerosol-assisted DBD (2)
- Allyl alcohol (2)
- Aluminium (2)
- Dielectric properties (2)
- Dielectric relaxation (2)
- Peel strength (2)
Linear segmented polyurethanes based on poly(butylene adipate)s (PBA) of different molecular weight (Mn 2000, 1000, and 600), 4,4-diphenylmethane diisocyanate (MDI) and the mesogenic diol 4,4-bis-(6-hydroxyhexoxy)biphenyl (BHHBP) as well as the unsegmented polyurethane consisting of MDI/BHHBP units have been synthesized and characterized by elemental analysis, 13C-NMR and SEC. The thermal behavior and the morphology were studied by DSC, polarizing microscopy, and DMA. The properties of the MDI-polyurethanes were discussed in relation to the BHHBP chain extended 2,4-TDI-polyurethanes and common 1,4-butanediol chain-extended MDI products. MDI polyurethanes based on PBA (Mn 2000) exhibit a glass transition temperature Tg of about -40°C independent of the hard segment content up to 50% hard segments. At higher hard segment contents increasing Tgs were observed. Polyurethanes, based on the shorter polyester soft segments PBA (Mn 1000 or 600), reveal an increase in the glass transition temperatures with growing hard segment content. The thermal transitions caused by melting of the MDI/BHHBP hard segment domains are found at 50 K higher temperatures in comparison with the analogous TDI products with mesogenic BHHBP/TDI hard segments. Shortening of the PBA chain length causes a shift of the thermal transitions to lower temperatures. Polarizing microscopy experiments indicate that liquid crystalline behavior is influenced by both the content of mesogenic hard segments and the chain length of the polyester. © 1996 John Wiley & Sons, Inc.
Functional groups bearing monomers were pulsed plasma polymerised with a degree of retained functional groups of 5591%. The following functional groups could be produced at a maximum of: 30 OH, 18 NH2, and 24 COOH per 100 C atoms. A plasma-initiated radical copolymerisation could also be realised using the functional group bearing monomers as a source of functionalities, olefins as chain-extenders and dienes as chemical cross-linkers. The peel strengths of Al layers on such plasma polymers were correlated to the type and density of functional groups.
The retention of chemical structure and functional groups during pulsed plasma polymerization was used for producing adhesion-promoting plasma polymer layers with high concentrations of exclusively one kind of functional groups, such as OH, NH2, or COOH. The maximum content of functional groups was 31 OH using allyl alcohol, 18 NH2 using allylamine, or 24 COOH per 100 C atoms using acrylic acid. To vary the density of functional groups, chemical co-polymerization with ethylene as 'chain-extending' co-monomer, or butadiene as 'chemical crosslinker' was initiated in the pulsed plasma. The composition of these co-polymers was investigated by XPS and IR spectroscopy. The concentrations of functional groups were measured by derivatizing with fluorine-containing reagents and using XPS. A set of plasma parameters was found to be a good compromise between a high number of functional groups and complete insolubility in water, ethanol or THF,which is needed for further chemical processing. Here, these monotype-functionalized surfaces were used in metal-polymer systems as adhesion-promoting interlayers to examine the influence of type and density of functional groups on adhesion. As expected, COOH- and OH-group-terminated interlayers showed maximum peel strengths to evaporated aluminium layers. The adhesion increased linearly with the number of OH groups to a maximum at about 27 OH per 100 C atoms. Higher concentrations of OH groups did not increase the peel strength further.
Molecular engineering of polymer surfaces that includes the attachment of functional molecules to existing or previously generated reactive chemical groups like e.g., - OH, - NH2, or - CHO requires simple strategies and tools for the controlled generation of surface functionalities and their derivatization as well as for their identification and eventually quantification. Here, we systematically investigate the plasma-chemical surface modification of polypropylene films in combination with dansyl labeling chemistry and conventional, yet costly, XPS and highly sensitive fluorescence spectroscopy for the detection of surface groups. Based on these results, the potential of and requirements on the fluorometric characterization and quantification of surfaces functionalities are discussed.
Copolymers of acrylic acid and styrene (AA/S) were prepared by pulsed plasma deposition and their structures were studied in dependence on the duty cycle (DC) for a fixed composition of 1:1. As a result, low values of DC doses preserve the structure of monomers in the plasma deposited polymers while high DC leads to a higher degree of fragmentation and a loss in regular structure. Regarding plasma copolymerisation as a feasible method to finish surfaces with a definite number of functional groups it is necessary to characterize both, the chemical nature and the physical properties of the deposited layer. Therefore, a combination of different methods was employed for the characterization of thin plasma copolymer films (FTIR, dielectric spectroscopy, differential scanning calorimetry, X-ray photoelectron spectroscopy (XPS)). Special attention was paid on the unambiguous identification of COOH groups at the surface after derivatization with trifluoroethanol by XPS and in the volume by FTIR. The glass transition temperature of the copolymer system is lower than that for the both plasma deposited homopolymers and increases with the DC in difference to plasma deposited poly(acrylic acid). The dielectric measurements showed that the plasma deposited films were not thermally stable and underwent an undesired post-plasma chemical reaction. The results obtained by dielectric spectroscopy are discussed in detail in comparison with the data from FTIR and XPS measurements.
Three polyethylene (PE) types with different branching structures were subjected to air, water and ethanol aerosol-assisted dielectric barrier discharges (DBD) for surface modification. Using the air DBD the incorporated oxygen concentration was found to be independent on the branching of PE in contrast to the introduction of OH groups, which was PE-2 > PE-1 > PE-3. For water-aerosol DBD the succession of OH concentration was in the order of PE-1 > PE-2 > PE-3. Ethanol aerosol-assisted DBD produced the lowest concentration of OH groups also independent on the branching of PE. The chemical nature of introduced oxygen functional groups was inspected by X-ray photoelectron spectroscopy (XPS) and assigned as C–O, >C=O/CHO/O–C–O and O=C–O.
The applicability of polymer-metal composites is mainly determined by the durability of the adhesive strength between both components. Aluminium (Al) deposited on polypropylene (PP) exemplifies different options of interface design. By deposition of plasma polymers on PP the effect of the type of the functionality was investigated. Spacer insertion was accomplished to position the functional group away from the topmost surface. A further kind of interface design involved a partial condensation of functional groups. Hydroxyl and carboxyl groups were most effective to improve adhesion in Al-PP systems. Approximately 7-10 carboxyl or 25-27 hydroxyl groups per 100 C atoms were necessary to increase the peel strength up to ~700 N/m. In this range, the failure of the composite propagated along the interface Al-tape (no peeling of the metal). Spacer molecules between surface and functional groups provoked the effect that the number of needed functional groups for maximum adhesion was strongly reduced. Linking of the functional groups resulted in non-peelable Al-PP laminates. Two adhesion tests were applied - the peel test and the centrifuge technology. For PP foils modified with chemically bonded and additionally linked silanol groups (no peeling) an adhesive strength of (2.5 ± 0.2) N/mm² was determined by centrifuge technology. XPS inspection of both fracture surfaces indicated a sub-surface failure in the polymer.
Different surface treatments of polypropylene (PP) were tested to improve the peel strength of aluminium-PP systems. Plasma exposure followed by chemical grafting of spacers with -SiOH endgroups and thin adhesion promoting layers deposited by aerosol-assisted DBD using aqu. solutions of classic polymers were compared. Both methods were effective, however, –SiOH terminated spacers effected no peeling also after ageing.
Artificial weathering of LDPE under dry conditions (<10% of relative humidity) by UV radiation was monitored
by dielectric spectroscopy. For an apolar polymer like LDPE, dielectric study yields information
about the change in structure and dynamics of the system. The fluctuations of the polar groups which
are generated as a result of photooxidation such as carbonyl groups can be monitored as characteristic
relaxation processes like the αc or β mode. The dielectric loss characterized by typical dielectric parameters
like the activation energy and dielectric strength are strongly dependent upon changes induced
by photooxidation in the amorphous and crystalline domains. This paper discusses in detail how the foil
reached its mechanical disintegration. It was found that initial stages of weathering induce chain scission
and/or crosslinking in the amorphous domains of the polymer and the motional processes in the crystalline
regions are not affected. After this induction period, an increase in the degree of crystallization was
observed by employing differential calorimetry. The increasing crystallinity is considered as one of the
reasons for embrittlement which finally leads to the complete loss of the structural integrity.
Polystyrene (PS) spin coated thin films were modified by O2 and Ar plasma as
well as by UV irradiation treatments. The modified PS samples were compared with
plasma polymerized and commercial polystyrene. The effects of plasma (O2 and Ar) and
UV irradiation treatments on the surface and the bulk properties of the polymer layers were
discussed. The surface properties were evaluated by X-ray Photoelectron Spectroscopy and
Contact angle measurements and the bulk properties were investigated by FTIR and
dielectric relaxation spectroscopy. As a result only one second treatment time was sufficient
to modify the surface. However, this study was also dedicated to understand the effect
of plasma and plasma irradiation on the deposited layers of plasma polymers. The
dielectric measurements showed that the plasma deposited films were not thermally stable
and underwent an undesired post-plasma chemical oxidation.
Monotype functionalizations with different types of functional groups (OH, NH2, COOH) on polypropylene and poly(tetrafluoroethylene) surfaces were synthesized using pulsed plasma-initiated homo- or copolymerization of functional group-carrying monomers. The maximum concentrations of functional groups were 31 OH, 18 NH2 or 24 COOH groups per 100 C atoms using allyl alcohol, allylamine or acrylic acid respectively as the monomer. The measured peel strengths of aluminium deposits increased linearly with the concentration of functional groups. Near the maximum concentration of OH (>27 OH/100 C atoms) or at moderate concentrations of COOH groups (>10 COOH/100 C atoms), constant (maximum) peel strengths were measured due to the mechanical collapse of one component in the composite (cohesive failure). Interface failures in Al-PP composites were found with COOH, NH2 and OH groups and cohesive failures were seen when higher concentrations of COOH groups were applied (>10 COOH/100 C atoms).
The peel strength of aluminium to polypropylene and poly(tetrafluoroethylene) was determined in dependence on the type and the concentration of functional groups on the polymer surface. For this purpose the polymer surface was equipped with monotype functional groups. The first method to produce monotype functionalized surfaces was an introduction of O functional groups using an oxygen plasma treatment and converting these groups to OH groups applying a wet chemical reduction. In result of this two-step treatment the hydroxyl group concentration at the polymer surface could be increased from 34 to 1014 OH groups/100 C atoms. The second method consists in the deposition of a 150 nm adhesion-promoting layer of plasmapolymers or copolymers onto the polymer surface using the pulsed plasma technique. For that purpose functional groups carrying monomers as allyl alcohol, allylamine and acrylic acid were used. Applying the plasma-initiated copolymerization and using neutral monomers like ethylene or butadiene the concentration of the functional groups was varied.
A correlation of peel strength with the ability of forming chemical interactions between Al atoms and functional groups was found: COOH > OH >> NH2 > H(CH2CH2).
A new concept for molecular interface design in metal-polymer systems is presented. The main features of this concept are the replacement of weak physical interactions by strong covalent bonds, the flexibilization of the interface for compensating different thermal expansions of materials by using long-chain flexible and covalently bonded spacers between the metal and the polymer as well as its design as a moisture-repellent structure for hindering diffusion of water molecules into the interface and hydrolysis of chemical bonds.
For this purpose, the main task was to develop plasmachemical and chemical techniques for equipping polymer surfaces with monotype functional groups of adjustable concentration. The establishing of monotype functional groups allows grafting the functional groups by spacer molecules by applying usual wet-chemical reactions. Four processes were favoured for production of monotype functional groups by highly selective reactions: the plasma bromination, the plasma deposition of plasma polymers, the post-plasma chemical reduction of O-functionalities to OH-groups, and the chemical replacement of bromine groups by NH2-groups. The grafting of flexible organic molecules as spacers between the metal layer and polymer improved the peel strength of the metal. To obtain maximal peel strength of aluminium coatings to polypropylene films and occurrence of cohesive failure in the polypropylene substrate, about 27 OH groups per 100 C-atoms or 6 COOH groups per 100 C-atoms were needed. Introducing C6-11-aliphatic spacers 1 OH or COOH group per 100 C-atoms contributed about 60% of the maximal peel strength of the Al-PP system, i.e. 2 or 3 spacer molecules per 100 C-atoms were sufficient for maximal peel strength.
The production of chemically-defined plasma polymers and the introduction of monotype functional groups onto polymer surfaces are described. One method is to lower the energetic level of low-pressure plasmas. Pressure- and plasma-pulsed plasmas were successfully tested for the production of chemically-defined plasma polymers by increasing the monomer supply during the plasma-off period. Well-defined ultra-thin polymer films with regular structure were deposited from atmospheric plasmas by electrospray techniques. Post-plasma wet-chemical processing was also applied, as were gas/liquid-based aerosols and underwater plasmas.
A straightforward strategy toward the sensitive fluorometric detection of primary amino groups on plasma-chemically modified polypropylene supports is presented, exploiting the transformation of the sterically nonhindered pyrylium dye Py-1 into its pyridinium counterpart. The reaction-induced blue-shifted absorption and emission bands and an increased fluorescence quantum yield provide the basis for the spectroscopic distinction between covalently bound and free, that is, nonspecifically adsorbed label molecules. With this label, for the first time, plasma-chemically introduced amino functionalities could be monitored on the surface of a polymer film employing fluorescence spectroscopy and confocal laser scanning microscopy.
Copolymers of acrylic acid and styrene (AA/S) were prepared by pulsed plasma deposition technique. Their structure–property relationships were studied in dependence on the comonomer ratio. Both, the regularity of the structure and the composition of the thin copolymer films were investigated by bulk-sensitive (dielectric spectroscopy, FTIR, and differential scanning calorimetry) as well as surface-sensitive methods such as X-ray photoelectron spectroscopy (XPS). For an unambiguous identification of the functionality of the deposited films the COOH groups were estimated by derivatization with trifluoroethanol and subsequent XPS measurement as well as by the quantitative analysis of the FTIR data. As a result, the concentration of COOH groups on the surface and in the bulk is increasing with the fraction of AA in precursor mixture in a non-monotonous way but similar to the dependence obtained by conventional free radical polymerization.
A first inter-laboratory comparison was conducted to demonstrate and document the capability of interested laboratories to measure the fraction of C—OH species on a plasma oxidised poly(propylene) sample by using a chemical derivatisation XPS approach. This report presents the results from that inter-laboratory comparison and includes the data received for the measured values and their associated standard deviations of laboratory means, at a 95% confidence level. The measurements were guided by a protocol developed within the group before and summarised shortly in the paper. Standard deviations that may characterise the state-of-the-art for the nominally simple and rather often practised case of TFAA chemical derivatisation XPS of C—OH species on a plasma oxidised polyolefin surface are calculated following ISO 5725-2:1994. The main conclusion is that the associated degree of equivalence reached by the participating laboratories in this comparison is still low. Further research to improve chemical derivatisation XPS protocols is mandatory.
Response of linear, branched or crosslinked polyethylene structures on the attack of oxygen plasma
(2014)
Linear, branched and crosslinked polyethylenes (PE) were exposed to the low-pressure oxygen plasma for 2–120 s. In the following the samples were washed with solvents to remove low-molecular weight oxidized material and to excavate the subjacent polymer structure for microscopic characterization. X-ray photoelectron spectroscopy (XPS) measurements provided information about changes in elemental composition and chemical structure of PE after plasma exposure and washing. The calculation of the concentration of tertiary C atoms using XPS data was a measure of branches and crosslinking in the polymer before and after exposure to oxygen plasma. Linear PE was most sensitive towards oxygen plasma and showed the highest concentration in tertiary C atoms after plasma exposure. On the other hand branched PE types, which possess originally more tertiary carbon atoms, have lost two-third of them after 2 s oxygen plasma exposure. Branched PE show also topological changes at their surface as detected by atomic force microscopy. Differential scanning calorimetry measurements confirmed strong changes in crystallinity and molecular orientation of linear PE already after 120 s exposure to the oxygen plasma interpreted as amorphization. These effects should be interpreted as result of crosslinking caused by the recombination of dangling bond sites.