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Up to ~ 3 µm thick alumina coatings on corundum ceramic, sodalimesilica glass and Inconel718 were produced from mixtures of boehmite sols and corundum suspensions.
Transmission electron micrographs in combination with electron diffraction and energy dispersive X-ray spectroscopy served to identify crystallographic phases and to characterize the microstructure of the coatings. Using corundum ceramic as substrate the initially deposited boehmite transforms via transition aluminas to corundum while heating to 1200 °C. In the cases of glass and Inconel718 thermal treatments up to 520 °C and 1100 °C, respectively, cause diffusion of ions from the substrates into the coatings. Thus additional oxide phases were formed.
All coatings are free of cracks or delaminations and do not show any directed crystal growth.
Improved wetting of bare and pre-coated steels by aqueous alumina sols for optimum coating success
(2010)
Alumina coatings are a promising candidate for
the protection of metals prone to high temperature corrosion.
If applied via sol–gel process, especially by using so
called aqueous modified Yoldas-sols, the deposition is
hardened by differences in surface free energy of substrate
and sol. In this paper the apparent surface properties of
samples to be coated and sols were examined by contact
angle measurements, IR-spectroscopy and tensiometry.
The results imply, after consideration of possible uncertainties,
the use of surface tension reducing 2-butanol
already present during hydrolysis of the sols to obtain an
easy and successful coating process.