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- Englisch (10) (entfernen)
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- Residual strength (4)
- Composite cylinders (3)
- Sample testing (3)
- Slow burst test (3)
- Hydraulic cycle testing (2)
- Monoclonal antibodies (2)
- Pressure rate (2)
- Regulations (2)
- Safety (2)
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To date, in the textile manufacturing process of warp knitting, trouble-shooting and process optimization mainly rely on empirical knowledge and experiments. This factor limits the achievable increase in productivity and quality. On the other hand, using simulations, different phenomena that affect the quality of the knitted fabric and the knitting process can be clarified in the run-up of the experiments. Consequently, an increase in quality and flexibility can be reached with reduced experimental effort. This paper presents a process simulation of the warp thread dynamics in the thread feeding system of a warp knitting machine. For this purpose, a continuum model of the warp thread that includes the spatial dynamics of the thread and the axial transport movement has been developed.
Encapsulation of hydrophobic dyes in polystyrene micro- and nanoparticles via swelling procedures
(2011)
Aiming at the derivation of a generalized
procedure for the straightforward preparation of particles
fluorescing in the visible and near-infrared (NIR) spectral
region, different swelling procedures for the loading of the
hydrophobic polarity-probe Nile Red into nano- and
micrometer sized polystyrene particles were studied and
compared with respect to the optical properties of the
resulting particles. The effect of the amount of incorporated
dye on the spectroscopic properties of the particles was
investigated for differently sized beads with different
surface chemistries, i.e., non-functionalized, aminomodified
and PEG-grafted surfaces. Moreover, photostability
and leaking studies were performed. The main criterion
for the optimization of the dye loading procedures was a
high and thermally and photochemically stable fluorescence
output of the particles for the future application of these
systems as fluorescent labels.
Slow burst testing of samples as a method for quantification of composite cylinder degradation
(2014)
The current practise to focus periodic retesting of composite cylinders primarily on the hydraulic pressure test has to be evaluated as critical. The test itself always causes a certain amount of micro damage to the cylinders but does not necessarily deliver sufficient and evaluable information. Thus BAM Federal Institute of Materials Research and Testing (Germany) moves the focal point to a new approach for validation of composite cylinders, based on destructive sample tests parallel to operation. Statistical assessment of results of these destructive tests is employed for the estimation of remaining safe service life, based on reliability demands. The estimated service life is also used for the determination of re-test periods of the examined population of composite cylinders.
An essential aspect of this approach is the validation of current residual strength and its prediction at any point of service life. In cases of gas cylinders with very high cycle strength, residual strength cannot be quantified statistically by means of hydraulic load cycles. As a replacement, creep tests or burst tests may be employed. BAM suggests the 'slow burst test SBT' as a combination of these two test procedures. This is a compromise between the practicability of the (conventional) burst test and the practical relevance of sustained loads during service, to be tested in creep rupture tests. In this paper, a variety of 99 burst results of a cylinder design type used for breathing apparatus (CFRP with PE-liner) is evaluated. The influence of test procedure parameters and nature and intensity of artificial ageing on the test sample strength are analysed statistically. This leads to an evaluation of different procedures of artificial ageing and the recommendation to substitute conventional burst tests by slow burst tests for the assessment of composite pressure receptacles.
A novel method that optimizes the screening for antibody-secreting hapten-specific hybridoma cells by using flow cytometry is described. Cell clones specific for five different haptens were analyzed. We selectively double stained and analyzed fixed hybridoma cells with fluorophore-labeled haptens to demonstrate the target-selectivity, and with a fluorophore-labeled anti-mouse IgG antibody to characterize the level of surface expression of membrane-bound IgGs. ELISA measurements with the supernatants of the individual hybridoma clones revealed that antibodies from those cells, which showed the highest fluorescence intensities in the flow cytometric analysis, also displayed the highest affinities for the target antigens. The fluorescence intensity of antibody-producing cells corresponded well with the produced antibodies' affinities toward their respective antigens. Immunohistochemical staining verified the successful double labeling of the cells. Our method makes it possible to perform a high-throughput screening for hybridoma cells, which have both an adequate IgG production rate and a high target affinity.
The conventional hybridoma screening and subcloning process is generally considered to be one of the most critical steps in hapten-specific antibody production. It is time-consuming, monoclonality is not guaranteed, and the number of clones that can be screened is limited. Our approach employs a novel hapten-specific labeling technique of hybridoma cells. This allows for fluorescence-activated cell sorting (FACS) and single-cell deposition and thereby eliminates the above-mentioned problems. A two-step staining approach is used to detect antigen specificity and antibody expression: in order to detect antigen specificity, hybridoma cells are incubated with a hapten−horseradish peroxidase conjugate (hapten−HRP), which is subsequently incubated with a fluorophore-labeled polyclonal anti-peroxidase antibody (anti-HRP−Alexa Fluor 488). To characterize the expression of membrane-bound immunoglobulin G (IgG), a fluorophore-labeled anti-mouse IgG antibody (anti-IgG−Alexa Fluor 647) is used. Hundreds of labeled hybridoma cells producing monoclonal antibodies (mAbs) specific for a hapten were rapidly isolated and deposited from a fusion mixture as single-cell clones via FACS. Enzyme-linked immunosorbent assay (ELISA) measurements of the supernatants of the sorted hybridoma clones revealed that all hapten-specific hybridoma clones secrete antibodies against the target. There are significant improvements using this high-throughput technique for the generation of mAbs including increased yield of antibody-producing hybridoma clones, ensured monoclonality of sorted cells, and reduced development times.
Gas cylinders made from composite materials receive growing popularity in applications where light weight is of advantage. At the same time manufacturers are interested in cutting cost and weight through material reduction for better acceptance of a product, e.g. H2-vehicles. This requires a better understanding of safety relevant properties.
The safety determination of current standards is mainly based on the minimum burst pressure of a few specimens. Various research projects were conducted aiming at reducing minimum burst pressure requirements without compromising safety. No satisfying results were found. While looking at reliability aspects it could be concluded, that the minimum burst pressure of unused specimens is not a satisfying criterion for safety during service life.
This paper introduces first ideas for a method to determine one aspect of reliability of composite gas cylinders, employing probabilistic analysis of burst pressures of a sample of specimens. This can create potential for saving material cost while granting a higher safety level than the current method. Additionally, degradation over service time can be assessed.
The current practice of periodic retesting of composite pressure receptacles primarily based on the hydraulic pressure test has to be evaluated as critical.
This is justified by micro damages caused to the specimen by the test
itself and by a lack of informative values. Thus, BAM Federal Institute of Materials Research and Testing uses a new validation approach in the case of retest periods of more than 5 years. It enables the description of the condition of a specific design type series based on destructive tests parallel to operation. With respect to this approach it is explained how the statistical evaluation of sample tests and their extrapolation to end of life or at least to the time of next retesting can be achieved. In addition, it is explained how the reliability limits may be linked to the size and pressure level of the respective composite pressure receptacle. The frame of this safety Approach includes the influence of the maximum working pressure on the safety assessment.
One topic of this approach is the introduction of the working diagram
essential for safety assessments that allows graphical evaluation of load cycle strength by mean value, scatter and survival rate of samples as well as instruction how to use it. For this, it is explained how the number of filling cycles and the reduction of the respective hydraulic residual cycle strength interacts with the newly introduced value of specific filling sensitivity.
Developers interested in high pressure storage of hydrogen for mobile use increasingly rely on composite cylinders for onboard storage or transport of dangerous goods. Thus, composite materials and systems deserve special consideration. History gives interesting background information important to the understanding of the current situation as to regulations, codes and standards.
Based on this review, origins of different regulations for the storage of hydrogen as dangerous good and as propellant for vehicles will be examined. Both categories started out using steel and sometimes aluminium as cylinder material. With composite materials becoming more common, a new problem emerged: vital input for regulations on composite pressure systems was initially derived from decades of experience with steel cylinders. As a result, both regulatory fields suffer somewhat from this common basis. Only recent developments regarding requirements for composite cylinders have begun to go more and more separate ways. Thus these differences lead to some shortcomings in regulation with respect to composite storage systems.
In principle, in spite of separate development, these deficits are in both applications very much the same: there are uncertainties in the prediction of safe service life, in retesting procedures of composite cylinders and in their intervals. Hence, different aspects of uncertainties and relevant approaches to solutions will be explained.
The current practise of focusing the periodic retesting of composite cylinders primarily on the hydraulic pressure test has to be evaluated as critical - with regard to the damage of the specimen as well as in Terms of their significance. This is justified by micro damages caused to the specimen by the test itself and by a lack of informative values. Thus BAM Federal Institute of Materials Research and Testing (Germany) uses a new approach of validation of composite for the determination of re-test periods. It enables the description of the state of a population of composite cylinders based on destructive tests parallel to operation.
An essential aspect of this approach is the prediction of residual safe service life. In cases where it cannot be estimated by means of hydraulic load cycle tests, as a replacement the creep or burst test remains. As a combination of these two test procedures BAM suggests the 'slow burst test SBT'. On this a variety of about 150 burst test results on three design types of cylinders with plastic liners are presented. For this purpose both, the parameters of the test protocol as well as the nature and intensity of the pre-damage artificially aged test samples are analysed statistically. This leads first to an evaluation of the different types of artificial ageing but also to the clear recommendation that conventional burst tests be substituted
totally if indented for assessment of composite pressure receptacles.