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- Degradation (4)
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- Composite cylinders (3)
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To date, in the textile manufacturing process of warp knitting, trouble-shooting and process optimization mainly rely on empirical knowledge and experiments. This factor limits the achievable increase in productivity and quality. On the other hand, using simulations, different phenomena that affect the quality of the knitted fabric and the knitting process can be clarified in the run-up of the experiments. Consequently, an increase in quality and flexibility can be reached with reduced experimental effort. This paper presents a process simulation of the warp thread dynamics in the thread feeding system of a warp knitting machine. For this purpose, a continuum model of the warp thread that includes the spatial dynamics of the thread and the axial transport movement has been developed.
Slow burst testing of samples as a method for quantification of composite cylinder degradation
(2014)
The current practise to focus periodic retesting of composite cylinders primarily on the hydraulic pressure test has to be evaluated as critical. The test itself always causes a certain amount of micro damage to the cylinders but does not necessarily deliver sufficient and evaluable information. Thus BAM Federal Institute of Materials Research and Testing (Germany) moves the focal point to a new approach for validation of composite cylinders, based on destructive sample tests parallel to operation. Statistical assessment of results of these destructive tests is employed for the estimation of remaining safe service life, based on reliability demands. The estimated service life is also used for the determination of re-test periods of the examined population of composite cylinders.
An essential aspect of this approach is the validation of current residual strength and its prediction at any point of service life. In cases of gas cylinders with very high cycle strength, residual strength cannot be quantified statistically by means of hydraulic load cycles. As a replacement, creep tests or burst tests may be employed. BAM suggests the 'slow burst test SBT' as a combination of these two test procedures. This is a compromise between the practicability of the (conventional) burst test and the practical relevance of sustained loads during service, to be tested in creep rupture tests. In this paper, a variety of 99 burst results of a cylinder design type used for breathing apparatus (CFRP with PE-liner) is evaluated. The influence of test procedure parameters and nature and intensity of artificial ageing on the test sample strength are analysed statistically. This leads to an evaluation of different procedures of artificial ageing and the recommendation to substitute conventional burst tests by slow burst tests for the assessment of composite pressure receptacles.