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- 8.5 Röntgenbildgebung (2)
Eingeladener Vortrag
- nein (19)
A report is presented on the development of a test for determining the long-term oxidation resistance of polyolefin materials, which is accelerated not only by elevated temperatures but also by increased oxygen pressure and a stirred aqueous medium. The method permits durability tests to be carried out at markedly lower temperatures with reasonable testing durations and significantly reduced diffusion limited oxidation effects and allows for physical and chemical impacts of aqueous media. Oxidative durability can be assessed by autoclave immersion exposures at three different temperatures (60, 70 and 80 degrees C) and 50 bar oxygen pressure and at 80 degrees C and two different oxygen pressures (usually 10 and 20 bar). Accelerated test data are evaluated by modified Arrhenius equations with the application of a three-dimensional regression analysis. The application of the test method to various materials, including PP non-woven materials and geosynthetics is demonstrated. 10 refs.
Dielectric Study of Molecular Mobility in Poly(propylene-graft-maleic anhydride)/Clay Nanocomposites
(2005)
Polymer/clay nanocomposite materials based on poly(propylene-graft-maleic anhydride) (PPgMAH) and two different organophilic modified clays were investigated by dielectric relaxation spectroscopy (DRS). In contrast to ungrafted polypropylene (PP), PPgMAH shows a dielectrically active relaxation process which can be assigned to localized fluctuations of the polar maleic anhydride groups. Its relaxation rate exhibits an unusual temperature dependence, which could be attributed to a redistribution of water molecules in the polymeric matrix. This is confirmed by a combination of Raman spectroscopy and thermogravimetric experiments (TGA) with real-time dielectric measurements under controlled atmospheres. In the nanocomposites this relaxation process is shifted to higher frequencies up to 3 orders of magnitude compared to the unfilled polymer. This indicates a significantly enhanced molecular mobility in the interfacial regions. In the nanocomposite materials a separate high-temperature process due to Maxwell-Wagner-Sillars (MWS) polarization was observed. The time constant of this MWS process can be correlated with characteristic length scales in nanocomposites and therefore provides additional information on dispersion and delamination/exfoliation of clay platelets in these materials. These properties also influence the diffusivity of the water molecules as revealed by real-time dielectric investigations.
Due to their extreme high hydrogen contents, high molecular weight (HMW-) and ultra-high molecular weight (UHMW-) polyethylene (PE) are a comprehensible choice as neutron radiation shielding material in casks for storage and transport of radioactive materials. But as a direct consequence of inserting radioactive material in such casks, gamma radiation occurs. Hence, the impact of gamma radiation on the molecular structure of polyethylene has to be taken into consideration. Consequently, PE has to withstand any type of gamma radiation induced degradation affecting safety relevant aspects in order to be applicable for long term neutron radiation shielding purposes during the whole storage period (in Germany, for instance, up to 40 years). The scope of our investigation comprises an estimation of the impact of gamma radiation and temperature on the molecular and supra molecular structure of the two types of PE used as neutron radiation shielding cask components. A further point which is worth exploring is to what extent these changes are detectable by conventional analysis methods. Therefore, thermoanalytical measurements were performed such as differential scanning calorimetry (DSC), thermo mechanical analysis (TMA), dynamic mechanical analysis (DMA), and thermo gravimetric analysis (TGA). Additionally optical and weighing methods were applied. With those methods it is possible to detect structural changes in polyethylene induced by exposure to gamma radiation. The observed amounts of changes of the irradiated material are not safety relevant for the application of polyethylene as neutron radiation shielding material; moreover, some properties actually improve via irradiation.
The special properties of high molecular weight polyethylene (HMW-PE) and ultra high molecular
weight polyethylene (UHMW-PE) result basically from their extreme chain lengths and their high
degree of crystallinity. As high-performance polymers, they are used for a variety of applications.
UHMW-PE in particular is often utilized for endoprothesis (due to its excellent slip and wear
properties) and due to its high hydrogen content as a neutron moderator in casks for storage and
transport of radioactive materials.
To prepare the material for instance for its use as a total joint replacement, it is exposed to radiation
for several reasons, such as sterilization and crosslinking, leading to partial improvement of the
mechanical properties (e.g. fracture toughness, crack propagation resistance, wear resistance) and
better chemical stability.
To be applicable for long term radiation shielding purposes for instance over a period of 40 years,
PE has to withstand any type of degradation affecting safety relevant aspects.
The scope of our investigation comprises an estimation of the radiation impact on the molecular and
supra molecular structure of two types of PE and to what extent these changes are detectable by
thermo-analytical (TA) methods, such as Differential Scanning Calorimetry (DSC), Thermo
Mechanical Analysis (TMA), Dynamic Mechanical Analysis (DMA) and Thermo Gravimetric
Analysis (TGA). Additionally FT-IR spectroscopy as well as density and gas sorption
measurements were carried out.
Due to the poor solubility of HMW-PE and UHMW-PE, some classical analytical techniques are
not applicable. But TA-methods represent a feasible approach to detect structural and
morphological features of these materials as well as changes caused by external influences, such as
thermal treatment and/or irradiation. With the combination of the applied TA-techniques it is
possible to distinguish between crosslinking and degradation.
Im Rahmen eines von der Bundesanstalt für Straßenwesen (BASt) initiierten Forschungsvorhabens (15.449/2007/ERB: „Prüfverfahren zur Beurteilung der Lebensdauer von Kunststoffdichtungsbahnen für Straßentunnel“) wurden anhand von Untersuchungen an Kunststoffdichtungsbahnen (KDB) auf Basis von Polyolefinwerkstoffen die Möglichkeiten der Beurteilung der oxidativen Langzeitbeständigkeit sondiert.
Im Mittelpunkt stand die Erprobung des Autoklaventests in Anlehnung an DIN EN ISO 13438 (Methode C1/C2) an ausgewählten, für den Tunnelbau repräsentativen marktüblichen KDB-Produkten. Die Untersuchungen im Autoklaven bei erhöhten Temperaturen (60 °C, 70 °C und 80 °C) und Sauerstoffdrücken (11, 21 und 51 bar) wurden durch vergleichende Versuche im Wärmeschrank (Ofen) bei erhöhter Temperatur (85 °C) in Anlehnung an DIN EN 14575 ergänzt. Die KDBProdukte wurden außerdem einer eingehenden Materialcharakterisierung (Zugprüfung, DMA, DSC) unterzogen.
Weiterhin wurden Bauwerksdaten recherchiert und auf ihre Nutzbarkeit zur Bewertung und Prüfbarkeit der Langzeitbeständigkeit von KDB in Tunneln betrachtet. Ziel war auch, die Anwendbarkeit des bisher vorgeschlagenen Extrapolationsmodells zur Auswertung der Ergebnisse von Autoklaventests an im Tunnelbau marktüblichen Produkten für Nutzungsdauern über 25 Jahre zu überprüfen und zur Entwicklung eines geeigneten Prüfverfahrens beizutragen.
Der Beitrag geht auf Ergebnisse des Vorhabens ein und zeigt erste Schlussfolgerungen und weiteren Untersuchungsbedarf auf. Die Ergebnisse werden in den „Empfehlungen zu Dichtungssystemen im Tunnelbau EAG-EDT“ des Arbeitskreises 5.1 „Kunststoffe in der Geotechnik und im Wasserbau“ berücksichtigt, deren 2. Auflage in Vorbereitung ist. Aspekte des thermischen Verhaltens der eingesetzten Werkstoffe sowie mögliche Anpassungen der Prüfrandbedingungen für die Autoklaventests werden ergänzt und Hinweise zur Interpretation von Prüfergebnissen gegeben. Außerdem wurden inzwischen ausgehend von den Ergebnissen des Forschungsvorhabens erste Autoklaven-Ringversuche in drei Prüfinstitutionen initiiert.
Pyrolysis, flammability, fire behavior, melt viscosity, and gas diffusion of bisphenol A polycarbonate/acrylonitrile-butadiene-styrene (PC/ABS) were investigated, with bisphenol A bis(diphenyl phosphate) (BDP), with 10 wt.% talc and with BDP in combination with 5, 10 and 20 wt.% talc, respectively. Compared to PC/ABS, PC/ABS + BDP results in an increased decomposition temperature of PC, a higher char yield, a significantly increased LOI, a V-0 classification in UL 94, a reduced peak heat release rate (pHRR), and a reduced total heat release (THR) in the cone calorimeter. This efficient flame retardancy is due to mechanisms in both the gas and condensed phases. PC/ABS + 10 wt.% talc shows a decrease in the PC decomposition temperature. The fire behavior is improved in part compared to PC/ABS, with an increased LOI and reduced pHRR. PC/ABS + BDP + 10 wt.% talc shows a strong synergism in LOI, a V-0 classification, and a decrease in pHRR, whereas THR is slightly increased compared to PC/ABS + BDP. Talc decreases the gas diffusion and enhances the flow limit for low shear rates, both of which influence the pyrolysis and flammability results. Further, talc improves the protection properties of the fire residues. Nevertheless it also partly suppresses flame inhibition and the charring effect of BDP. The synergism between BDP and talc in LOI is obtained even for low talc loadings in PC/ABS + BDP + talc, whereas for higher loadings saturation is observed.
Effect of well dispersed amorphous silicon dioxide in flame retarded styrene butadiene rubber
(2013)
Spherically shaped amorphous silicon dioxide with broad size particle distribution was used in combination with aluminium trihydroxide (ATH) in styrene butadiene rubber composites. The pyrolysis, flammability, fire properties, flame spread and gas diffusion were investigated. The kind and amount of ATH, but in particular the fine silicon dioxide chosen as an additive, influenced the thermal decomposition and fire behaviour of styrene butadiene rubber composites. Gravimetric gas sorption measurements showed that the gas diffusion was systematically lower with silicon dioxide. The initial pyrolysis gas release was hindered, increasing the temperature at which decomposition begins as well as the ignition time in fire tests. During combustion, ATH and silicon dioxide accumulate on the surface of the specimen, forming a residual protective layer. A reduced peak heat release rate and fire spread were observed. The addition of a special kind of silicon dioxide is proposed to play a key role in optimising fire retardancy.
Detailed atomistic simulations were carried out for swelling polymer/gas systems related to experimental sorption and dilation data for CO2 and CH4 in three glassy polymers (polysulfone PSU, the polyimide 6FDA-TrMPD, and a polymer of intrinsic microporosity PIM-1) at 308 K (35 °C) and pressures up to 50 bar. Corresponding experiments were performed with a gravimetric sorption balance and a dilatometer based on a capacitance distance sensor. For each polymer/gas system molecular packing models were prepared and equilibrated for two reference states: the pure polymer is taken as reference for the respective 'unswollen' state and similarly the state of the highest penetrant pressure reached in the corresponding experiment is taken to represent the 'swollen' state. Models for the latter were constructed in agreement with experimental data (pressure, temperature, gas concentration and volume dilation). Concentration–pressure isotherms of each polymer/gas system were obtained using Grand Canonical Monte Carlo (GCMC) simulations for both reference states (depleted of gas molecules), which are in good agreement with the experimental data in the respective pressure range. As expected these isotherms – due to the simulation technique used, merely based on hole-filling in a static host matrix – do not represent the sorption behavior over a broader range of gas pressures which may involve significant structural rearrangements as well as swelling and relaxational phenomena. Nevertheless, a linear combination of the two GCMC-isotherms allows the interpolation in order to describe the nonlinear gas sorption in the glassy polymers under investigation covering the penetrant pressure range between the reference states in good agreement with the experimental results.
Gas Transport Properties of Polymeric Nanocomposites Based on Polyhedral Oligomeric Silsesquioxanes
(2007)
Nanocomposites were prepared by solution blending of polyhedral oligomeric silsesquioxane with phenethyl substituents (PhenethylPOSS) into polystyrene (PS). The prepared materials were investigated by dielectric spectroscopy, differential scanning calorimetry (DSC), and density measurements. Additional FTIR investigations were carried out. Pure polystyrene shows two relaxation processes, an intermediate β*-process at lower and the α-relaxation at higher temperatures, the latter corresponding to segmental dynamics (dynamic glass transition). The molecular assignment of the β*-process needs further investigation. PhenethylPOSS can be incorporated into PS up to about 40 wt % without any indication of phase separation. With increasing PhenethylPOSS content, the α-relaxation of the composites shifts to lower temperatures and the loss peak broadens. Thus, the main effect of the nanofiller in the polystyrene matrix is to enhance the segmental dynamics, i.e., plasticization. The incorporation of approximately 40 wt % (approximately 5 mol %) PhenethylPOSS shifts the glass transition temperature Tg by 50 K to lower temperatures. The obtained results for polystyrene are discussed together with those reported recently for polycarbonate where a phase-separated morphology is observed for higher concentrations of PhenethylPOSS. The different behavior of PhenethylPOSS in polystyrene and polycarbonate is interpreted in terms of the different interaction of the phenyl rings within the POSS substituents with the phenyl rings of the polymers. For polystyrene, the interaction is stronger than for polycarbonate which probably leads to the enhanced miscibility of PhenethylPOSS into polystyrene. A detailed analysis of the temperature dependence of the dielectric relaxation strengths points also to additional interactions in the nanocomposites when compared to pure polystyrene. The broadening of the loss peak with increasing concentration is discussed in the framework of composition fluctuations.
Polyhedral oligomeric silsesquioxane with phenethyl substituents (PhenethylPOSS) as nanofiller was incorporated within Poly(bisphenol A carbonate) (PBAC) as matrix. Dielectric spectroscopy proved an almost complete miscibility of PhenethylPOSS up to 7 wt. %. At higher concentrations phase separation yields composites with a PBAC-rich matrix and POSS-rich domains which posses well shaped interfaces. The nanocomposites were also investigated with respect to their gas transport behaviour. An increase of the gas permeability was found at higher PhenethylPOSS concentrations, which is due to the phase separated structure.
Service life of geosynthetics made of polyolefin materials is mainly limited by oxidative degradation. Durability of polyolefin products depend on formulation, morphology resulting from manufacturing, design and particularly on the antioxidants used. Although the fundamental oxidative reactions are known, the complex effect of geosynthetic characteristics and external influences mean that durability assessments require practical tests.
The assessment of oxidative durability involves exposure to accelerating conditions as well as the material characterisation with respect to the state of stabilisation and/or degradation (e.g. by tensile testing and/or oxidation induction time).
The autoclave test developed by BAM for durability assessments of polyolefin geosynthetics is based on the simultaneous application of moderately elevated temperatures (up to 80 degrees Celsius) and elevated oxygen pressures (up to 5.0 MPa) in combination with a surrounding aqueous medium. Thus this test method provides several advantages in comparison to conventional oven testing, especially with respect to test duration, impact of surrounding environment and the potential to differentiate and rank oxidative resistance between products of very different dimensions (surface/volume) and stabilisation.
In view of the increasing demand for durability assessments of geosynthetic products with lifetimes significantly exceeding 25 years, the contribution is focused on practical aspects concerning implementation and optimisation of test procedures, conditions and evaluation of results. Furthermore, advanced approaches based on multiple exposure conditions will also be included and corresponding calculations of expected service life in typical applications will be evaluated with respect to significance and repeatability. Thereby involved standards and recommendations - such as EN ISO 13438, Part C or EAG-EDT - are considered.
Oxidative long time resistance is essential for many polyolefin based products, especially if repair or exchange is not possible as encountered in many building and geotechnical applications. Current regulations and recommendations for geosynthetics cover mainly the needs of a maximum lifetime of 25 years, though many applications require longer lifetimes up to 100 years and more. Reliable testing of the long time oxidation resistance is complicated by the complex interplay of physicochemical processes and reactions in combination with the need of relatively short testing durations, usually not exceeding 12 months. Thus for conventional atmospheric oven testing, the use of temperatures higher than 100 °C is inevitable, making conclusive Arrhenius extrapolations often questionable.
Practical assessments of oxidative durability consist of exposures under accelerated ageing conditions with subsequent characterization of exposed material samples with respect to their residual stabilization and/or their mechanical properties.
The autoclave test combines exposures at elevated temperatures with higher oxygen pressures and is performed with material samples immersed in a well defined aqueous medium representing critical environments in geosynthetic applications and including extraction of additives. Under these conditions meaningful results can be obtained within reasonable testing durations at only moderately elevated temperatures up to 80 °C.
Application of different physicochemical methods, such as tensile testing, OIT /HP-OIT and analysis of residual antioxidant content (ICOT), in order to determine the time dependent degradation behaviour, reveal valuable information about mechanisms and effectiveness of the used antioxidants. Corresponding results for exposures at different temperatures and oxygen pressures are the basis for a 3D-extrapolation in order to estimate the expected service life. Different empirical models are presented and discussed with respect to their practical impact.
Whenever geosynthetics are used to reinforce or stabilise infrastructural elements such as road- and railways, bridge abutments, run- and taxiways on airports or to protect coastlines of canals and other steep slopes they may be exposed to cyclic loads. Therefore, a reduction factor for dynamic effects on the geosynthetic tensile strength has been included into the calculation of the Long Term Design Strength (LTDS). An approach to assess the behaviour of geosynthetics is to adopt Woehler- or Smith graphs and Haigh-diagrams for polymers. This is because an endurance limit for polymers, which defines an infinite life under a defined cyclic load, has not been seen so far. A huge amount of mechanical testing is needed to predict the behaviour of geosynthetics against this particular background.
To reduce these efforts while getting an indication of the cyclic effect on geosynthetics, a combined method of mechanical and chemical analysis has been developed. The pure tensile strength tests to determine the residual strength after cyclic stress has been amended by IR-spectroscopy and Differential Scanning Calorimetry (DSC). In this context the chain change model of PET has been proven as valid for cyclic loads as well, which helps to define the endurance limit of materials made out of PET. For polyolefins such as PP and PE, a limit for the maximum alternating load has been identified at the point of the stress strain graph where the actual and the numerical stress of a material diverge from each other. Cyclic tensile strength tests have been carried out in a hydraulic test frame. The test parameters have been set to simulate the service life of a railway bed trafficked by high speed trains (ICE).
A molecular modeling investigation of dilation effects induced by sorbed gas molecules in two glassy polymers is presented. As experimental reference, integral sorption of CO2 and CH4 was measured for polysulfone (PSU) and a polyimide (6FDA-TrMPD, PI4) at 308 K and a pressure of 10 bar. Simultaneously, the gas induced swelling effect was measured with a dilatometer based on a capacitive distance sensor recorded. The experimental evidence of the (on the observed time scale and concentration levels) elastic nature of the gas induced dilation is supported by the dilation and contraction behavior observed in molecular dynamics (MD) simulations of respective detailed atomistic packing models. These models were constructed in accordance with gas concentration levels obtained from the experimental sorption results. Quantitative deviations between simulated and measured dilations are discussed as a consequence of an anelastic response of the polymer matrix which is too fast to be resolved in the experiments whose kinetics is dominated by diffusional processes. In the simulation, the initial insertion of penetrant molecules into equilibrated packing models circumvents the slow diffusional process of the experiment and allows a reasonable representation of the dilation process as well as a closer investigation. Our simulation approach reveals a different behavior for PSU and PI4 on the corresponding time scale. Most likely, the different chain mobility of the two polymers is responsible for the respective response to the inserted amount of gas molecules which is discussed in terms of the different chain mobilities of the two polymers.
Experimental sorption and dilation data of the polysulfone/CO2 system at 308 K and pressures up to 50 bar were measured utilizing a gravimetric sorption balance and a dilatometer based on a capacitive distance sensor. The data of this glassy polymer/gas system were subjected to a thorough kinetic analysis on the basis of a viscoelastic model, which allows the separation of the diffusive/elastic fraction of the sorption/dilation process from the slower relaxational part. The results were interpreted in terms of the common dual mode sorption model and the site distribution model of Kirchheim. Detailed atomistic packing models of the same polymer/gas system were created for two reference states with regard to concentration and swelling. The CO2 sorption isotherms of the packing models corresponding to these two swelling states, calculated using GCMC simulations, could be combined in order to interpolate the gas uptake over the intermediate pressure range with good agreement to the experimental data. The elastic part of the gas induced dilation is successfully described by MD simulations and derived partial molar volumes are in satisfying agreement with experimental findings. Finally, the free volume of the packing models is probed and the obtained size distribution of the free volume elements is compared to the results of the analysis of experimental data according to the site distribution model.
Nanocomposites were prepared by solution blending of polyhedral oligomeric silsesquioxane with phenethyl substituents (PhenethylPOSS) into poly(bisphenol A carbonate) (PBAC). The nanocomposites were investigated by dielectric spectroscopy, differential scanning calorimetry (DSC) and density measurements. PhenethylPOSS shows one relaxation process, the α-relaxation, confirmed by DSC investigations. PBAC shows a β-relaxation at lower and an α-relaxation at higher temperatures. With increasing PhenethylPOSS content the α-relaxation of the composites shifts to lower temperatures. Thus, incorporation of PhenethylPOSS leads to a plasticization of PBAC due to a decrease of the packing density which is rationalized by density measurements. For higher concentrations of PhenethylPOSS (>10 wt %) the α-relaxation of the polycarbonate matrix splits into two peaks. Moreover, close to the α-relaxation of PhenethylPOSS a third process is observed. These results indicate a phase separation into a PBAC matrix with a few percents of molecularly solved POSS and POSS-rich domains. These POSS-rich domains are surrounded by an interfacial layer of PBAC having a higher concentration of POSS than the matrix. A phase diagram is deduced providing a miscibility criterion. For the phase separated nanocomposites an interfacial polarization phenomena is observed. Using a simplified model the time constant of this process is correlated with the size of the PhenethylPOSS-rich domains and theire increasing size with the increase of the concentration of POSS.
Atomistic packing models have been created, which help to better understand the experimentally observed swelling behavior of glassy polysulfone and poly (ether sulfone), under CO2 gas pressures up to 50 bar at 308 K. The experimental characterization includes the measurement of the time-dependent volume dilation of the polymer samples after a pressure step and the determination of the corresponding gas concentrations by gravimetric gas-sorption measurements. The models obtained by force-field-based molecular mechanics and molecular dynamics methods allow a detailed atomistic analysis of representative swelling states of polymer/gas systems, with respect to the dilation of the matrix. Also, changes of free volume distribution and backbone mobility are accessible. The behavior of gas molecules in unswollen and swollen polymer matrices is characterized in terms of sorption, diffusion, and plasticization.