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- Self-ignition (4)
- Explosionsschutz (3)
- Anlagensicherheit (2)
- Biomass storage (2)
- Self-heating (2)
- Sicherheitstechnik (2)
- Umweltschutz (2)
- Biomass quality (1)
- Ceramics (1)
- Coal fires (1)
Organisationseinheit der BAM
Purpose – This purpose of this paper is to report about the temperature distribution in metal and ceramic powder beds during 3D printing. The differing powders are thoroughly characterized in terms of thermal conductivity, thermal diffusivity, emissivity spectra and density.
Design/methodology/approach – The temperature distribution was measured in a 3D printing appliance (Prometal R1) with the help of thin thermocouples (0.25 mm diameter) and thermographic imaging. Temperatures at the powder bed surface as well as at differing powder bed depths were determined. The thermal conductivity, thermal diffusivity and emissivity spectra of the powders were measured as well. Numerical simulation was used to verify the measured temperatures.
Findings – The ceramic powder heated up and cooled down more quickly. This finding corresponds well with numerical simulations based on measured values for thermal conductivity and thermal diffusivity as well as emissivity spectra. An observed color change at the metal powder has only little effect on emissivity in the relevant wavelength region.
Research limitations/implications – It was found that thermocouple-based temperature measurements at the powder bed surface are difficult and these results should be considered with caution.
Practical implications – The results give practitioners valuable information about the transient temperature evolution for two widely used but differing powder systems (metal, ceramic). The paramount importance of powder bed porosity for thermal conductivity was verified. Already small differences in thermal conductivity, thermal diffusivity and hence volumetric heat capacity lead to marked differences in the transient temperature evolution.
Originality/value – The paper combines several techniques such as temperature measurements, spectral emissivity measurements, measurements of thermal conductivity and diffusivity and density measurements. The obtained results are put into a numerical model to check the obtained temperature data and the other measured values for consistency. This approach illustrates that determinations of surface temperatures of the powder beds are difficult.
In diesem Verbundvorhaben werden standardisierte Messverfahren für hybride Gemische erarbeitet, die der Bestimmung sicherheitstechnischer Kenngrößen des Explosionsschutzes dienen. Unter einem hybriden Gemisch wird dabei ein mehrphasiges System aus Brenngas oder brennbarem Dampf, sowie Luft und brennbarem Staub verstanden. Die Veröffentlichung der Ergebnisse erfolgt in einem Abschlussbericht und als DIN-Spezifikation (DIN SPEC). Diese DIN SPEC versetzt Prüfinstitute und Industrie in die Lage, Explosionsgefahren beim Betrieb technischer Anlagen mit hybriden Gemischen einzuschätzen und damit Prozesse sowohl sicherer als auch effizienter zu steuern. Dieses Projekt wird im Rahmen des WIPANOProgramms (Wissens- und Technologietransfer durch Patente und Normen) vom BMWi gefördert.
Validierte Messverfahren für die nichtgeometrische Größe Hydrophilie - Anwendung in der Mikrofluidik
(2011)
Miscanthus x giganteus energy crop grown in Ireland was harvested on 21st of February and 28th of March 2012 to examine the effects of harvesting time on self-heating during storage of Miscanthus chips in clamps (98 m³) under weather sheltered conditions. There was a relatively large difference in moisture content, of 21.4%, between Miscanthus crop harvested in February and March (41.6 and 20.2%, respectively). Temperature evolution over a storage period of up to 125 days was monitored at different heights and distances from the centre within the clamps. Maximum temperature in the February constructed clamp reached 69 °C compared to 28 °C in the March constructed clamp. Microbial activity was monitored via carbon dioxide and oxygen gas measurements. The high moisture clamp showed higher microbial activity and a volume yield loss of 4.3% due to decomposition in the top section of the clamp. Quality indices post-storage were also assessed. Calorific values from Miscanthus sampled 1 m below the top surface were similar after storage for both February and March constructed clamps, i.e. 18.52 and 18.70 MJ kg-1, respectively. A reliable assessment of self-heating in Miscanthus chip clamps has important consequences for both self-ignition risk and biomass quality.
Beurteilung des Selbstentzündungsverhaltens brennbarer Stäube mit Hilfe adiabatischer Warmlagerung
(2010)
Self-ignition of coal dust deposits poses a higher risk of fires in oxygen-enriched oxy-fuel combustion systems. In this work, we develop a numerical method, using the commercial software COMSOL Multiphysics, to investigate self-ignition behaviour of coal dust accumulations with a main emphasis on the roles of oxygen, diluent gas and dust volume. A one-step 2nd-order reaction kinetic model considering both coal density and oxygen density is used to estimate reaction rate using the kinetic parameters from previously conducted hot-oven tests. This model is validated to predict the transient temperature and concentration profiles of South African coal dusts until ignition. The computed self-ignition temperatures of dust volumes show a good agreement with experimental results. In addition, it is found that the inhibiting effect of carbon dioxide is comparatively small and oxygen consumption increases dramatically after ignition. Parameter analysis shows that the heating value and kinetic parameters have a comparatively pronounced effect on self-ignition temperature. The model provides a satisfactory explanation for the dependence of self-ignition behaviour on gas atmospheres, thus helping to further understand the fire risk of self-ignition in oxy-fuel combustion systems.