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- Creep (8)
- Rafting (5)
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- Nickel alloys (3)
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- CMSX-4 (2)
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Organisationseinheit der BAM
The shape of X-ray reflections from the cuboidal γ/γ'-microstructure was investigated. The measurements were performed on the 4th generation single-crystal nickel-base superalloy TMS138. It is shown that reflections from non-cubic crystallographic planes split not only in d-scale due to the different spacing of the γ- and γ'-lattices but also in the pole figure due to the tilting of γ-lattice planes. This tilting results from the elastic distortion of the γ-lattice caused by the γ/γ'-misfit. The results obtained are discussed under the methodical aspect of misfit measurement.
A new technique for investigation of interfacial dislocations in nickel-base superalloys by scanning electron microscopy is presented. At high temperatures the pressure of interfacial dislocations against the γ/γ'-interface causes grooves. This 'fingerprint of the dislocation network' is visualized by deep selective etching, which removes the γ'-phase down to the γ/γ'-interface. Compared with transmission electron microscopy, the proposed method has important advantages: observation of large sample areas, no superposition of dislocations lying in different specimen depths, possibility of three-dimensional view of dislocation configurations, information about the dislocation mobility, reduced time for preparation and visualization. The method can be applied for multiphase materials where the interface is grooved by interfacial dislocations.
Rafting during high temperature deformation in a single crystal superalloy: experiments and modeling
(2012)
Pore annihilation during hot isostatic pressing (HIP) was investigated in the single-crystal nickel-base superalloy CMSX-4 experimentally by interrupted HIP tests at 1288 °C/103 MPa. The kinetics of pore annihilation was determined by density measurement and quantitative metallography. Transmission electron microscopy of a HIPed specimen showed that the pores shrink via dislocation movement on octahedral glide planes. Theoretically pore closure under HIP condition was modelled by the finite element method using crystal plasticity and large strain theories. The modelling gives a similar kinetics of pore annihilation as observed experimentally, however somewhat higher annihilation rate.
A new experimental technique (repeated load annealing of flat wedge shaped specimens) was proposed for characterization of microstructural degradation under creep conditions. This technique was applied to investigate the microstructural degradation of the nickel-base superalloy CMSX-4 in a wide range of temperatures and stress levels. The results obtained allowed to describe analytically the kinetics of rafting, which is important to predict the reduction of fatigue lifetime and yield stress.
A diffusion couple between directionally solidified nickel and the single crystal Ni-base superalloy CMSX-10 was produced by hot pressing in vacuum. The diffusion couples were heat treated at temperatures between 1050 and 1250 °C. The exposed samples were characterized by SEM/EBSD/EPMA. The interdiffusion results in dissolution of the c¢-Ni3 Al in the superalloy and in growth of nickel grains towards CMSX-10. Rapid diffusion of aluminum from the superalloy into pure nickel leads to a significant formation of pores in the superalloy. The interdiffusion processes were modelled using the finite-element simulation software DICTRA with the databases TCNi5 and MobNi2, tailored specially for Ni-base superalloys. The effect of alloying elements on the interdiffusion profiles is discussed in terms of alloy thermodynamics. The calculated element concentration profiles are in good agreement with the EPMA measurements.
The interdiffusion modeling correctly predicts the shapes of the concentration profiles, e.g. kinks on the Al and Ti profiles in the vicinity of the original interface in the joint. The calculation predicts with reasonable accuracy the extent and the location of the Kirkendall porosity.
This paper presents the results of an interlaboratory study of the rheological properties of cement paste and ultrasound gel as reference substance. The goal was to quantify the comparability and reproducibility of measurements of the Bingham parameters yield stress and plastic viscosity when measured on one specific paste composition and one particular ultrasound gel in different laboratories using different rheometers and measurement geometries.
The procedures for both in preparing the cement paste and carrying out the rheological measurements on cement paste and ultrasound gel were carefully defined for all of the study’s participants. Different conversion schemes for comparing the results obtained with the different measurement setups are presented here and critically discussed. The procedure proposed in this paper ensured a reasonable comparability of the results with a coefficient of variation for the yield stress of 27% and for the plastic viscosity of 24%, despite the individual measurement series’ having been performed in different labs with different rheometers and measurement geometries.
It is shown experimentally that, during annealing and creep under low applied stresses, matrix dislocation loops frequently cross-glide. The periodic length of the zigzag dislocations deposited in the interfaces is equal to that of the γ/γ'-microstructure. Initially, the zigzag dislocations move in the (001) interface by a combination of glide and climb but then they stop near the γ'-edges and align along (100). Reactions of such dislocations lead to the formation of square interfacial networks consisting of (100) oriented edge dislocations. The complex dislocation movement is explained by the inhomogeneity of the misfit stresses between γ- and γ'-lattices. The tensile components of the stress tensor drive the dislocations through the channel, whereas the shear components near the γ'-edges cause the zigzag movement and the (100) alignment. The total effect is the most efficient relaxation of the misfit stresses. The results are relevant, especially for single-crystal superalloys of the newest generations, which have an increased γ/γ'-misfit due to the high level of refractory elements.
The influence of small rhenium additions on the lattice spacing of a nickel solid solution was investigated using a nickelrhenium single crystal with an axial macrosegregation of rhenium. The effect of rhenium on the lattice spacing of the nickel solid solution was found to be similar to that of tungsten.
Experimental characterization and mechanical modeling of creep induced rafting in superalloys
(2012)
A constitutive model has been developed for the high temperature mechanical behavior of single crystal superalloys, including rafting and its consequences. The flow stress depends on the γ channel width via the Orowan stress. An evolution equation for channel widening during high temperature straining has been derived and calibrated with measurements. Therein, rafting is assumed to be driven by the relaxation of internal stresses. The model is able to represent the mechanical softening at high stresses consecutive to rafting. The model has been applied to simulate rafting during uniaxial creep in several crystal orientations, in notched specimens as well as in cyclically loaded specimens.
Creep damage of single-crystal nickel base superalloys: mechanisms and effect on low cycle fatigue
(2010)
The main mechanisms of creep damage of single-crystal nickel-base superalloys are the loss of the interface coherency, coarsening of the γ / γ'-microstructure, precipitation of topologically closed packed phases and growth of porosity. This degradation deteriorates the mechanical properties such as yield stress, creep lifetime and especially low-cycle fatigue life, which can be reduced nearly by a factor of 10. The degradation kinetics during creep was characterised quantitatively on the superalloy CMSX-4. A new non-destructive testing technique was applied to cover a wide test parameter range with few specimens in a relatively short time: repeated load annealing of wedge shaped specimens.
Data about the creep behaviour of metals and their alloys at temperatures close to the melting point are very limited. The reason is that most engineering alloys are used at temperatures below 0.6-0.8 of their melting point, so, Investigation of creep at higher temperatures has no practical relevance. For some special applications however it is important, in our case hot isostatic pressing (HIP) of single-crystal turbine blades cast from nickel-base superalloys. In order to remove porosity the blades are HlPed at temperatures between y'-solvus and solidus where superalloy has no strengthening y'-phase and therefore is very soft. For example, the Company Howmet Castings HIPs the superalloy CMSX-4 at the temperature 1288aC, which corresponds to a homologous temperature of about 0.97=1561 K/1612 K (solidus temperature). Therefore knowledge about the creep behaviour of CMSX-4 at this temperature and understanding of the creep mechanisms are necessary to model the kinetics of pore closure during HIP as well as to plan the Parameters of the HIP process.
Creep behavior of a γ΄-strengthened Co-base alloy with zero γ/γ΄-lattice misfit at 800 °C, 196 MPa
(2017)
Deformation and structural behavior of an experimental γ΄-strengthened Co-base alloy during creep at 800 °C and 196 MPa have been investigated. The characteristic features of this alloy are zero γ/γ΄-lattice misfit and a fine γ/γ΄-microstructure. In the initial condition, the γ΄-precipitates in this alloy are small (size of about 100 nm), have polyhedral morphology, and are separated by the very narrow c-channels (width of about 10 nm). The tests performed up to about 1% creep strain (about 500 h creep time) gave creep curves with a slow constant strain rate and without an apparent transient creep, typical for superalloys with nonzero misfit. In this initial stage of creep, entering of the narrow γ-channels by dislocations is blocked by a strong Orowan force. The micromechanism of creep was identified as an octahedral glide of h011i superdislocations simultaneously in two phases, γ and γ΄. The γ/γ΄-microstructure with zero misfit shows no rafting but rapidly coarsens isotropically. It is concluded that zero misfit is beneficial at the initial stages of the creep but is unfavourable for longterm creep because of the continuous microstructural coarsening.
Constitutive modelling of creep degradation due to rafting in single-crystalline Ni-base superalloys
(2009)
A constitutive model for the mechanical behaviour of single-crystalline superalloys at high temperatures has been developed. The model relies on the slip system theory and is able to predict rafting and its influence on plastic flow. The kinetics of rafting are assumed to be driven by the reduction of the internal stresses represented by the macroscopic back-stress. The rafting effect is incorporated in the model through the dependence of the Orowan stress on the channel width. The model has been validated for the alloy CMSX-4 at 950 °C. The rafting part of the model has been calibrated by measurements of the channel widths after several levels of creep strains and for several loads.
A thorough characterization of base materials is the prereq- uisite for further research. In this paper, the characterization data of the reference materials (CEM I 42.5 R, limestone pow- der, calcined clay and a mixture of these three components) used in the second funding phase of the priority program 2005 of the German Research Foundation (DFG SPP 2005) are presented under the aspects of chemical and min- eralogical composition as well as physical and chemical properties. The data were collected based on tests performed by up to eleven research groups involved in this cooperative program.