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- Flame retardancy (2)
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Eingeladener Vortrag
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Various inorganic additives belonging to four different groups: layered materials, metal hydroxides, metal oxides/carbonate and metal borates are investigated in bisphenol A polycarbonate/silicon rubber/bisphenol A bis(diphenyl phosphate) (PC/SiR/BDP) to improve flame retardancy. The pyrolysis, reaction to small flame and fire behaviour of the blends are characterised and structure–property relationships discussed. Among the added layered materials, talc functions as an inert filler with potential for commercialisation, whereas organically modified montmorillonite (LS) enhances decomposition. PC/SiR/BDP + talc and PC/SiR/BDP + LS reinforce the char and induce a flow limit. The different dispersion and location of boehmite (AlO(OH)) nano-particles and Mg(OH)2 micro-particles determine the impact on performance. PC/SiR/BDP + Mg(OH)2 shows additional hydrolysis and thus reduced flame retardancy. AlO(OH) is embedded in SiR and thus behaves as an inert filler. Both additives worked as smoke suppressants. Using selective filling with nano-particles is proposed as an interesting route for flame retardancy in PC/SiR blends. Adding metal oxides and carbonate (MgO, CaCO3 and SiO2) changes the decomposition pathways of PC/SiR/BDP, worsening the fire performance of PC/SiR/BDP. CaCO3 harbours the potential to intumescence, even though an early collapse of the char structure occurred. Adding hydrated metal borates, CaB, MgB and ZnB, changes the pyrolysis and flame retardancy action. Smoke suppression occurs; LOI is improved as well as UL 94 classification. ZnB performs better than MgB and CaB. The comprehensive study, also based on systematic material variation, delivers valuable guidelines for future development of flame-retarded multi-component PC blends.
Three methyl celluloses with completely uniform substitution pattern, 2-O-methyl cellulose (1), 3-O-methyl cellulose (2) and 6-O-methyl cellulose (3), were prepared according to the cationic ring opening polymerization approaches starting from substituted 1,2,4-orthopivalate derivatives of D-glucose. These samples allowed for the first time to sort out the methyl substitution effects on solid-state NMR chemical shifts and relaxation. Dipolar dephasing experiments allowed the detection and assignment (1H, 13C) of the methyl groups. In 1 and 2, these resonances overlapped with those of C-6, whereas in 3, the methyl signal experienced a low-field shift into the region of C-2,3,5. 13C T1 experiments were used to verify different relaxation behavior of the carbon sites, particularly the short relaxation time of at the carbon substitution site next to the methyl groups. This effect was used to unambiguously identify the 13C chemical shifts of the carbons carrying the methoxyl substituent, although they overlap with all resonances in the C-2,3,5 region. The data obtained for the standard samples with uniform substitution will now be used as the basis for determining methylation patterns and substitution degree in commercial methyl celluloses.
Solid state NMR spectroscopy was applied to determine the overall degree of substitution (DS) and the degrees of substitution at C-6 (DSC-6) and C-2/3 (DSC-2/3). Four commercial methyl cellulose samples were used, having a DS between 0.51 and 1.96 as determined by wet-chemical analysis. The strategy and optimization of the NMR data acquisition as well as the data evaluation procedures are explained in detail. Optimization of the approach mainly comprised (a) maximizing the signal by choice of NMR probe, MAS spinning frequency and B0 field, (b) minimizing the measurement time by a Torchia-type experiment and (c) suppressing probe background by rotor-synchronized echo detection. Data evaluation used simply the integration of three different spectral ranges in the 13C NMR spectrum. The results of the experiments were in good agreement with the wet-chemical data. The NMR approach takes about the same analysis time as the conventional hydrolysis/chromatography analysis. However, it is a generally applicable and simple alternative without need for an extended sample preparation which is most useful if wet-chemical/chromatographic analyses are undesired or unavailable. Further studies have to concentrate on the validation of the analytical method and application to a larger sample array.