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Methodological aspects for finite element modeling of lid systems for type B(U) transport packages
(2012)
The regulatory compliance of the containment system is of essential importance for the assessment
process of Type B(U) transport packages. The requirements of the IAEA safety standards for
transport conditions implies high loading on the containment system. The integrity of the
containment system has to be ensured in mechanical and thermal tests.
The containment system of German SNF and HLW transport packages usually includes bolted lids
with metal gaskets. The finite element (FE) method is recommended for the analysis of lid systems
according to the guideline BAM-GGR 012 for assessment of bolted lid and trunnion systems. FE
analyses provide more accurate and detailed information about loading and deformation of such
kind of structures. The results allow the strength assessment of the lid and bolts as well as the
evaluation of relative displacements between the lid and the cask body in the area of the gasket
groove.
This paper discusses aspects concerning FE simulation of lid systems for Type B(U) packages for
the transport of SNF and HLW. The work is based on the experiences of BAM Federal Institute for
Materials Research and Testing as the German competent authority for the mechanical design
assessment of such kind of packages. The issues considered include modeling strategies, analysis
techniques and the interpretation of results. A particular focus of this paper is on the evaluation of
the results with regard to FE accuracy, influence of the FE contact formulation and FE modeling
techniques to take the metallic gasket into account.
The moisture content of wood is known to have a significant influence on the woods mechanical properties. Using wood as an energy absorber in impact limiter of packages for the transport of radioactive material, it is of particu-lar importance to ensure the moisture content and thus relevant mechanical properties to be in specified limits. The paper surveys the influence of wood moisture content on the mechanical properties of wood. Different measuring methods are discussed with respect to in-situ applicability, accuracy and effort. The results of an experimental ana-lysis of the accuracy of hand-held moisture meters using the electrical resistance method are discussed. Conclu-sions are drawn regarding the measurement of moisture content of wood upon delivery as well as of complete im-pact limiter assemblies. Requirements for quality surveillance during manufacturing of wood filled impact limiter are derived and it is exemplified how to meet them. Construction, manufacturing and inspection of impact limiter encapsulation with regard to leak-tightness are addressed.
The moisture content of wood is known to have a significant influence on the wood's mechanical properties. Using wood as an energy absorber in impact limiters of packages for the transport of radioactive material, it is of particular importance to ensure the moisture content and thus relevant mechanical properties to be in specified limits. The paper surveys the influence of wood moisture content on the mechanical properties of wood. Different measuring methods are discussed with respect to in situ applicability, accuracy and effort. The results of an experimental analysis of the accuracy of hand held moisture metres using the electrical resistance method are discussed. Conclusions are drawn regarding the measurement of moisture content of wood upon delivery as well as of complete impact limiter assemblies. Requirements for quality surveillance during manufacturing of wood filled impact limiters are derived and it is exemplified how to meet them. Construction, manufacturing and inspection of impact limiter encapsulation with regard to leak tightness are addressed.
Methodological aspects for finite element modelling of lid systems for type B(U) transport packages
(2012)
The regulatory compliance of the containment system is of essential importance for the assessment process of Type B(U) transport packages. The requirements of the International Atomic Energy Agency safety standards for transport conditions imply high loading on the containment system. The integrity of the containment system has to be ensured in mechanical and thermal tests. The containment system of German spent nuclear fuel and high level waste transport packages usually includes bolted lids with metal gaskets. The finite element (FE) method is recommended for the analysis of lid systems according to the guideline BAM-GGR 012 for the assessment of bolted lid and trunnion systems. The FE analyses provide more accurate and detailed information about loading and deformation of such kind of structures. The results allow the strength assessment of the lid and bolts as well as the evaluation of relative displacements between the lid and the cask body in the area of the gasket groove. This paper discusses aspects concerning FE simulation of lid systems for type B(U) packages for the transport of spent nuclear fuel and high level waste. The work is based on the experiences of the BAM Federal Institute for Materials Research and Testing as the German competent authority for the mechanical design assessment of such kind of packages. The issues considered include modelling strategies, analysis techniques and interpretation of results. A particular focus of this paper is on the evaluation of the results with regard to FE accuracy, influence of the FE contact formulation and FE modelling techniques to take the metallic gasket into account.
Methodological aspects for numerical analysis of lid systems for SNF and HLW transport packages
(2013)
The regulatory compliance of the containment system is of essential importance for the design assessment of transport packages for radioactive materials. The requirements of the IAEA transport regulations SSR-6 for accident conditions implies high load on the containment system of Type B(U) packages. The integrity of the containment system has to be ensured under the mechanical and thermal tests.
The containment system of German transport packages for spent nuclear fuel (SNF) and high level waste (HLW) usually includes bolted lids with metal gaskets. BAM Federal Institute for Materials Research and Testing as the German competent authority for the mechanical and thermal design assessment of approved transport packages has developed the guideline BAM-GGR 012 for the analysis of bolted lid and trunnion systems. According to this guideline the finite element (FE) method is recommended for the calculations. FE analyses provide more accurate and detailed information about loading and deformation of such kind of structures. The results allow the strength assessment of the lid and bolts as well as the evaluation of relative displacements between the lid and the cask body in the area of the gasket groove.
This paper discusses aspects concerning FE simulation of lid systems for SNF and HLW transport packages. The work is based on the experiences of BAM within safety assessment procedures. The issues considered are the assessment methods used in the BAM-GGR 012 for bolted lid systems along with the nominal stress concept which is applied for bolts according to that guideline. Additionally, modeling strategies, analysis techniques and the interpretation of the results are illustrated by the example of a generalized bolted lid systems under selected accident conditions of transport.
Packages for the transport of spent nuclear fuel shall meet the International Atomic Energy Agency regulations to ensure safety under different transport conditions. The physical state of spent fuel and the fuel rod cladding as well as the geometric configuration of fuel assemblies are important inputs for the evaluation of package capabilities under these conditions. Generally, the mechanical behavior of high burn-up spent fuel assemblies under transport conditions shall be analyzed with regard to the assumptions which are used in the containment and criticality safety analysis. Considering the complexity of the interactions between the fuel rods as well as between the fuel assemblies, basket, and cask containment, the exact mechanical analysis of such phenomena is nearly impossible. The gaps in Information concerning the material properties of cladding and pellet behavior, especially for the high burn-up fuel, make the analysis more complicated additionally. As a result, enveloping analytical approaches are usually used by BAM within the safety assessment of packages approved for transport of spent nuclear fuel.
To justify the safety margins of such approaches additional analyses are necessary. In this paper, numerical simulations of a spent fuel assembly Segment are presented. The segment modeled represents the part of a generalized BWR fuel assembly between two spacers.
Dynamic and quasi-static finite element calculations are performed to simulate the spent fuel behavior under regulatory defined accident conditions of transport. Beam elements are used for the modeling of the fuel rods representing the compound consisting of claddings and fuel pellets. The dynamic load applied is gathered from an experimental drop test with a spent fuel cask performed at BAM. A hot cell bending test performed at JRC Karlsruhe is the basis for obtaining the material behavior of the fuel rods. The material properties are determined by simulating the test setup of JRC and optimizing the results to fit the experimental load deflection curve. The simulations of the fuel assembly segment are used to get a better understanding about the loads on fuel rods under accident conditions of transport.
Type B(U) packages for the transport of radioactive material have to withstand accident conditions of transport defined in the regulations of the IAEA International Atomic Energy Agency in form of different mechanical (drop) tests with a subsequent thermal test. According to the regulatory requirements the orientation of the package in drop tests shall be such to cause the most damaged state in the components performing the safety functions.
For the package lid system a 9-m drop onto the unyielding target with lid side downwards is often the most damaging orientation. The impact loads acting on the lid in this orientation result mainly from interaction between lid and internal content. In case of a movable content its impact onto the inner side of the lid can cause additional load peaks on the lid and the lid bolts. The intensity of the internal collision depends on the position of content relating to lid at the time of package first contact with target. Due to physical limitations an axial gap, which could be set in “pre-drop” configuration of package or which could spontaneously appear during the drop test, usually does not cover the maximum size possible in specific package design. In this context, the combination of drop tests with post-test analysis can be helpful to better estimate the effect of internal impact.
The paper summarized some aspects of this issue based on the BAM experience in the design assessment of Type B(U) transport packages. Additionally the paper shall support applicants in German approval procedures to reduce rounds of questions and ensure delivery of reliable safety case documents to the authorities. International discussions of this issue at the IAEA and a joint proposal by France and Germany to improve Advisory Material text will be introduced.
TN®24 E, a new package design, was developed and applied for by Areva TN for German transport approval certificate. The certificate was issued by BfS, Federal Office for Radiation Protection, on 24th of July 2013. The package is designed as a dual purpose cask for transport and storage of up to 21 PWR spent fuel assemblies from German NPPs. BAM is the German competent authority responsible for the design assessment of RAM packages regarding mechanical and thermal safety cases, activity release analysis and all issues of quality assurance during manufacturing and operation of packages. Certain assessment experiences as well as new developments resulting from the BAM TN®24E approval procedure are presented. The mechanical safety case of the TN®24E is based mainly on finite element calculations, which were verified by the TN®81 1/3 scale drop test program performed at BAM. Thermal analyses rely upon calculations, while the activity release criterion is based upon leakage rate results of TN®81 drop tests. The BAM-GGR 012 guideline for the analysis of bolted lid and trunnion systems has been fully implemented. Due to requirements by BAM, AREVA TN developed a new assessment strategy for fracture mechanical evaluation of welding seams. The material qualification and documentation is also an important aspect of BAM assessment; the qualification of borated aluminum basket material, the determination of strength values for thermal aged hardened aluminum alloys for the basket or consideration of high burn-up fuel assemblies are remarkable issues in this context. In addition, the consideration of the material compatibility, especially taking into account a transport after 40 years of dry interim storage in German facilities, has gained significant importance in the licensing process of the TN®24E. Next to obvious mechanical issues such as the assessment of shell ovalization under 9 m drop test scenario and its impact on basket load, thermo-mechanical interactions had to be addressed in the safety case. Due to BAM requirements, AREVA TN performed a full thermo-mechanical analysis of the cask behavior under fire test conditions.
Fabrication of modern microelectronic components requires miscellaneous solder materials for joining. In order to guarantee the quality of the manufacturing process and the reliability of the resulting solder joint it is necessary to know the material properties of the joining parts and of the solder materials. In particular Youngs modulus, yield stress, and the hardness are of great interest. Moreover, a complete stress-strain curve is important for a detailed material characterization and simulation of a component, e.g., by Finite Elements (FE). The miniaturization of modern electronic products with small solder joints allows only fabrication of very small-sized specimens. Because of this miniature tests are used for measuring the mechanical properties of the solders in the experimental investigations of this paper. More specifically two miniature tests are presented and discussed, a mini-uniaxial-tension-test and a nanoindenter experiment. In the tensile test the axial loading is prescribed, the corresponding extension of the specimen length is recorded, both of which determines the stress-strain- curve directly. The stress-strain curves are then mathematically analyzed by assuming a non-linear relationship between stress and strain of the Ramberg-Osgood type and fitting the corresponding parameters to the experimental data by means of an optimization routine. For a detailed analysis of very local mechanical properties nanoindentation is used, resulting primarily in load vs. indentation-depth data. According to the procedure of Pharr and Oliver this data can be used to obtain hardness and Youngs modulus but not a complete stress-strain curve, at least not directly. In order to obtain such a stress-strain-curve, the nanoindentation experiment is combined with FE and the coefficients involved in the corresponding constitutive equation for stress and strain are obtained by means of the inverse method. Finally in this paper, the stress-strain curves from nanoindentation and tensile tests are compared for two materials, namely aluminum and steel and differences are explained in terms of the locality of the measured properties.
The requirements of the IAEA safety standards for Type B(U) packages include the thermal test as part of test sequences that represents accident conditions of transport. In comparison to mechanical tests, e.g., 9 m drop onto an unyielding target with short impact durations in a range of approximately 10 ms to 30 ms, the extended period of 30 min is defined in regulations for exposure of a package to a fire environment. Obviously, the required containment capability of the package has to be ensured not only after completing the test sequence but also over the course of the fire test scenario.
Especially, deformations in the sealing area induced by the non-uniform thermal dilation of the package can affect the capability of the containment system. Consequently, thermo-mechanical analyses are required for the assessment.
In this paper some aspects of finite element analysis (FEA) of transport packages with bolted closure systems under thermal loading are discussed. A generic FE model of a cask is applied to investigate the stress histories in the bolts, lid, and cask body as well as the deformations in the sealing area and the compression conditions of the gasket. Based on the parameter variations carried out, some recommendations in regard to modeling technique and results interpretation for such kind of analyses are finally given.
The regulatory compliance of the containment system is of essential importance for the design assessment of transport packages for radioactive materials. The requirements of the IAEA transport regulations SSR-6 for accident conditions implies high load on the containment system of Type B(U) packages. The integrity of the containment system has to be ensured under the mechanical and thermal tests.
The containment system of German transport packages for spent nuclear fuel (SNF) and high level waste (HLW) usually includes bolted lids with metal gaskets. BAM Federal Institute for Materials Research and Testing as the German competent authority for the mechanical and thermal design assessment of approved transport packages has developed the guideline BAMGGR 012 for the analysis of bolted lid and trunnion systems.
According to this guideline the finite element (FE) method is recommended for the calculations. FE analyses provide more accurate and detailed information about loading and deformation of such kind of structures. The results allow the strength assessment of the lid and bolts as well as the evaluation of relative displacements between the lid and the cask body in the area of the gasket groove.
This paper discusses aspects concerning FE simulation of lid systems for SNF and HLW transport packages. The work is based on the experiences of BAM within safety assessment procedures.
The issues considered are the assessment methods used in the BAM-GGR 012 for bolted lid systems along with the nominal stress concept which is applied for bolts according to that guideline. Additionally, modeling strategies, analysis techniques and the interpretation of the results are illustrated by the example of a generalized bolted lid systems under selected accident conditions of transport.
Type B(U) packages for the transport of radioactive material have to withstand accident conditions of transport defined in the regulations of the International Atomic Energy Agency in form of different mechanical (drop) tests with a subsequent thermal test. According to the regulatory requirements the orientation of the package in drop tests shall be such to cause the most damaged state in the components performing the safety functions.
For the package Iid system a 9 m drop onto the unyielding target with Iid side downwards is often the most damaging orientation. The impact Ioads acting on the Iid in this orientation result mainly from interaction between Iid and internal content. In case of a movable content its impact onto the inner side of the Iid can cause additional Ioad peaks on the Iid and the Iid bolts. The intensity of the internal collision depends on the position of content relating to Iid at the time of package first contact with target. Due to physical limitations an axial gap, which could be set in "pre-drop" configuration of package or which could spontaneously appear during the drop test, usually does not cover the maximum size possible in specific package design. In this context, the combination of drop tests with post-test analysis can be helpful to better estimate the effect of internal impact. The paper summarizes some aspects of this issue based on the BAM experience in the design assessment of Type B(U) transport packages. Additionally the paper shall support applicants in German approval procedures to reduce rounds of questions and ensure delivery of reliable safety case documents to the authorities.
Transport packages for spent nuclear fuel have to be assessed with respect to specific transport conditions which are defined in the regulations of the International Atomic Energy Agency. The physical state of the spent fuel and the fuel rod cladding as well as the geometric configuration of the fuel assemblies are important Inputs for the evaluation of the package capabilities under These conditions. Cracks or failures in the fuel rod cladding can cause the release of gas, volatiles or fuel particles into the cavity. The amount of substances in the cavity has to be considered in the assessment of the activity release and criticality safety.
The mechanical analysis of the compound system formed by the fuel rod cladding and the spent fuel pellets is very difficult due to the limited knowledge of the material properties and the insufficient understanding of the interaction between pellets and cladding and between adjacent pellets. The variation of fuel assembly properties regarding cladding material, burn-up and the history of usage makes reliable predictions of the fuel rod behavior even harder.
For a better understanding about the behavior of spent fuel rods, JRC and BAM have started a joint research project. In this context, JRC has developed a test device which allows quasi-static 3-point-bending test on fuel rod segments in the hot cell. The loads are applied with respect to the boundary conditions of the activity release assessment. This paper deals with the numerical calculation of a single fuel rod segment under bending load. The aim is to identify the governing mechanical parameters by the variation of constitutive assumptions, contact conditions, inner constraints, etc. This knowledge helps for the interpretation of the experimental results. Furthermore, the improved understanding about the behavior of the cladding-pellets system will be beneficial for the assessment of spent fuel transport conditions.