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Organisationseinheit der BAM
- 6 Materialchemie (12)
- 1 Analytische Chemie; Referenzmaterialien (8)
- 6.3 Strukturanalytik (7)
- 4 Material und Umwelt (6)
- 7 Bauwerkssicherheit (6)
- 1.4 Prozessanalytik (5)
- 7.5 Technische Eigenschaften von Polymerwerkstoffen (5)
- 2 Prozess- und Anlagensicherheit (4)
- 8 Zerstörungsfreie Prüfung (4)
- 2.1 Sicherheit von Energieträgern (3)
Die Empfindlichkeit von Eindring- und Magnetpulverprüfungen (PT, MT) hängt unter anderem von der Eignung und der Qualität der Prüfmittel ab (für PT bezeichnet als Eindringsystem). Die Ermittlung der Empfindlichkeit erfolgt an Kontrollkörpern mit natürlichen und künstlichen Inhomogenitäten durch Ermittlung der Anzeigenerkennbarkeit als Maß für die Eignung. Die europäischen Normen spezifizieren die Anforderungen an die Prüfmittel für Typen-, Chargen- und Betriebsprüfungen nach pr EN ISO 3452-2 für PT und EN ISO 9934-2 für MT. Dieser Beitrag beschreibt die Ermittlung der Empfindlichkeit von Prüfmitteln sowie deren Qualifizierung bei der Typenprüfung. Die vorgeschlagenen Verfahren wurden durch experimentelle Untersuchungen validiert, bei denen ein Bildverarbeitungssystem zur Ermittlung der Anzeigenerkennbarkeit verwendet wurde. Im Hinblick auf die Qualifizierung der Prüfmittel wird die Zuverlässigkeit der Verfahren diskutiert.
Apparently that the type testing procedure should be conducted under the conditions ensuring reproducibility of its outcomes. We investigated various factors effecting upon the reproducibility. To obtain quantitative characteristics of indications visibility the image-processing hard-and software were used. It was established that there are two main groups of these factors. The first depends on the differences between various test panels, which are used for type testing. The second one concerns the reproducibility of some stages of penetrant testing procedure (excess penetrant removing and developer application). The recommendations to increase the reproducibility of type testing are developed and illustrated experimentally.
The determination of penetrant system sensitivity as a part of type testing should be conducted ensuring reproducibility of the result. We investigated some factors effecting the reproducibility. To obtain quantitative characteristics of indications visibility, an image processing system was used [1]. We used 3 different sets of reference blocks (rb1, rb2, rb3) corresponding to type 1 of EN ISO 3452-3 [2]. Two fluorescent penetrants with different sensitivities and the same wet solvent developer were used.
It was established that the reproducibility of type testing is influenced by mainly two principal factors. First there are the differences between reference blocks. Second one concerns the reproducibility of penetrant testing procedure, especially excess penetrant removal and developer application.
According to EN ISO 3452-3 a reference block for determination of sensitivity level of fluorescent penetrants consists of a set of three nickel-chrome plated panels with 10, 20 and 30 µm plating thickness. Transverse cracks are made in each panel by stretching the panels in the longitudinal direction and width to depth ratio of the cracks should be approximately 1/20. Each panel presents a certain sensitivity level, which is characterised by the level of visibility of the indication. The highest level 3 corresponds to the panel with 10 µm thickness plating. Each panel is cut longitudinally (perpendicular to the crack) so that 2 sheets (panels A and B) with nearly the same cracks will be produced. These panels A and B of a reference block are used for relative evaluation, for example to compare sensitivities of two penetrants. It is considered that the application of the same penetrant to both panels with subsequent adequate development results in the same visibility of the indications on these panels.
Quantitative correlations between the abilities of the reference blocks used for determining of the sensitivity were obtained in our investigations. We used the relations between the measured values of light-fluxes from the indications of similar comparing areas on two panels. These indications correspond to certain cracks parts of the same total length on both comparing areas. The relations of the steps between the panel are responsible for the definition of the sensitivity groups. From our investigations it follows that the steps of the different sets are different. Besides it was established that the indications visibility for the same penetrant applied on different reference blocks might have a considerable difference depending on the penetrant sensitivity: the higher penetrant sensitivity, the smaller is such a difference between the steps 30/20 and 20/10. For example, for rb3 the relations 30/20 and 20/10 for lower sensitive penetrant (I1) reached factor 3 comparing with factor 2 for higher sensitive penetrant (I2).
Some results of the comparison between the 3 sets (rb1, rb2, rb3) investigations are summarised in Table 1 with rb1 as a reference.
This paper focuses on the preparation and characterization of crystalline thin films of rare-earth-doped sesquioxides (Y2O3, Lu2O3) grown by pulsed laser deposition on single-crystal (0001) sapphire substrates. X-ray diffraction measurements show that the films with thicknesses between 1 nm and 500 nm were highly textured along the 111 direction. Using Rutherford backscattering analysis, the correct stoichiometric composition of the films was established. The emission and excitation spectra of europium-doped films with a thickness 100 nm look similar to those of the corresponding crystalline bulk material, whereas films with a thickness 20 nm show a completely different emission behavior.