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We present transmission electron microscope (TEM) tomography investigations of ruthenium-based fuel cell catalyst materials as employed in direct methanol fuel cells (DMFC). The digital three-dimensional representation of the samples not only enables detailed studies on number, size, and shape but also on the local orientation of the ruthenium particles to their support and their freely accessible surface area. The shape analysis shows the ruthenium particles deviate significantly from spherical symmetry which increases their surface to volume ratio. The morphological studies help to understand the structure formation mechanisms during the fabrication as well as the high effectiveness of these catalysts in the oxygen reduction reaction at the cathode side of fuel cells.
Auf Grund des hohen Wirkungsgrades und der vielfältigen Einsatzmöglichkeiten stellen Brennstoffzellen sowie Brennstoffzellenverbünde eine vielversprechende Energiequelle dar. Daher ist es wichtig, die Prozesse während des Betriebs einer Brennstoffzelle exakt charakterisieren zu können, um diese im nächsten Schritt zu optimieren.
So ist ein ausbalanciertes Wassermanagement in einer mit Wasserstoff betriebenen Zelle ausschlaggebend für ihre Leistungsfähigkeit. Für eine dauerhafte Leistungsfähigkeit muss das entstehende Wasser die Membran feucht halten, um so die Protonenleitfähigkeit aufrecht zu erhalten. Zu viel Wasser kann jedoch die Gaszufuhr durch die porösen Materialien in Richtung Membran verhindern.
Alterungsphänomene der einzelnen Komponenten können dieses sensible Wassermanagement stören und so die Leistungsfähigkeit einer Brennstoffzelle
herabsetzen. Zum tieferen Verständnis der Wasserverteilung werden zerstörungsfreie Methoden, wie zum Beispiel die ex situ Neutronentomografie oder die in situ Synchrotronradiografie eingesetzt. Letztere Methode kann während des Brennstoffzellenbetriebs in Kombination mit weiteren Messmethoden, wie der ortsaufgelösten Stromdichtemessung, eingesetzt werden. So können einzelne Brennstoffzellenkomponenten, wie die Gasdiffusionsschichten, charakterisiert werden.
Tomographische Messungen in Transmissions-Elektronenmikroskopen beziehen ihren Reiz aus der hohen Ortsauflösung im Nanometerbereich. Allerdings bringen sie neben dem hohen Aufwand bei der Probenpräparation auch eine außerordentliche Häufung von Restriktionen der Messung mit sich, die bei Verwendung herkömmlicher Rekonstruktionsalgorithmen zu erheblichen Artefakten führen. Diese Restriktionen betreffen: partielle Nichtdurchstrahlbarkeit, einen eingeschränkten Winkelbereich, wenige Projektionen in Bezug auf die Detektorgröße, Probenabbildungen größer als der Detektor, instabile Rotationsachse, variierende Winkelinkremente sowie Probenveränderungen während der Messung.
Der DIRECTT-Algorithmus (Direkte iterative Rekonstruktion computertomographischer Trajektorien) kann, abgesehen von der Probenveränderung, sämtliche dieser Restriktionen geeignet berücksichtigen. Die auftretenden, teils unvollständigen Bahnen lassen sich mittels einer Treffertabelle und geeigneter Auswahl iterativ behandeln. Außerdem kann das Rekonstruktionsvolumen über die Detektorlänge hinaus erweitert werden.
Damit gelingt eine weitgehende Unterdrückung von Rekonstruktionsartefakten, insbesondere der sonst dominanten Streifenartefakte, und eine deutliche Erhöhung der Ortsauflösung. Die Verbesserung der Rekonstruktionsqualität wird anhand von Modell- und experimentellen Daten gezeigt.
CT (computed tomography) reconstructions of fuel cell components of a yet unrivaled spatial resolution and quality are presented. This is achieved by application of the novel DIRECTT (Direct Iterative Reconstruction of Computed Tomography Trajectories) algorithm. We focus on two different key issues which essentially rule the fuel cell's durability on different length scales and physical interactions. On the resolution scale of some 100 µm agglomerations of condensed water in flow-field channels are detected by means of quasi-in situ neutron CT (after operation). Five orders of magnitude below nanometer sized Ru catalyst particles on carbon black support are visualized by electron tomography. Both types of experiments are especially adapted to the type of material involved but they are accompanied by severe deviations from ideal CT measuring conditions, as well. In order to overcome the tremendous reconstruction artifacts of standard algorithms, we employ DIRECTT which is described in detail. Comparisons of DIRECTT reconstructions to the conventional filtered back projection, prove the significant improvements in both experimental methods.
We present transmission electron microscope (TEM) tomography investigations of ruthenium-based fuel cell catalyst materials as employed in direct methanol fuel cells (DMFC). The digital three-dimensional representation of the samples not only enables detailed studies on number, size, and shape but also on the local orientation of the ruthenium particles to their support and their freely accessible surface area. The shape analysis shows the ruthenium particles deviate significantly from spherical symmetry which increases their surface to volume ratio. The morphological studies help to understand the structure formation mechanisms during the fabrication as well as the high effectiveness of these catalysts in the oxygen reduction reaction at the cathode side of fuel cells.
Neutron tomography was applied to study the 3D water distribution in full polymer electrolyte membrane fuel cell (PEMFC) stacks. The water distribution after switch-off of the fuel cell was analyzed over a period of 36 h. We found a slowly increasing water amount in the fuel cell, but only few changes within a time period of 5 h, which is about the time necessary for neutron tomography. In this way, the requirement for successful tomography was obtained. It is demonstrated how the quasi in-situ tomography technique enables us to study the water content in individual flow field channels of three-fold stacks. Flow field as well as stack design issues are addressed by this visualization method showing weak points due to a non-uniform water distribution that can be identified by means of neutron imaging.
Synchrotron X-ray radiography and tomography investigations of a custom-made polymer electrolyte membrane fuel cell optimised for visualisation purposes are presented. The 3D water distribution and transport pathways in the porous carbon fibre gas diffusion layers (GDLs) were investigated. The authors found that water is not only moving from the GDL into the channel, but can also take the opposite way, that is, from the channel into free pore space of the GDL. Such movement of water into the opposite direction has been subject of speculations but has so far not yet been reported and might bring new insights into the general water transport behaviour, which might give new aspects to the general description of water transport processes and influence modelling assumptions to describe the process taking place in the GDL.
In order to demonstrate the challenging tasks in current R&D applications in the field of renewable energy
sources experimental neutron and electron tomographic data sets of PEM fuel cell components are processed by
an advanced version of the DIRECTT algorithm. The neutron measurements of the water distribution suffer from
several intrinsic limitations such as massive position dependent focal smearing due to the large primary neutron
beam aperture. Electron (TEM) tomography allows characterisation of nanometre sized catalyst particles but is
hampered by the following restrictions: partial opacity, a limited sector of projections (missing wedge), very few
projections, samples exceeding the detector size (region of interest) and improper angular alignment. Beyond the
capabilities of other algorithms DIRECTT proves to overcome these essential reconstruction problems, in
comparison to FBP and SIRT. Nevertheless, careful data pre-processing is an inevitable requirement in order to
fully exploit the algorithm's potentials.
Incomplete tomographic data sets such as limited view (missing wedge) data represent a well-known challenge
for reconstruction algorithms, since they unavoidably lead to substantial image artefacts. Such data sets may
occur in industrial computed tomography of limited access (e.g. extended components, fixed objects), directional
opacity, limited sample life time or laminographic set-up. We present strategies to effectively suppress the
typical elongation artefacts (e.g. lemon-like deformed pores) by our iterative algorithm DIRECTT which offers
the opportunity to vary the versatile reconstruction parameters within each cycle. Those strategies are applied to
experimental data obtained from metallic foams as well as model simulations. Comparison is drawn to state-ofthe-
art techniques (filtered backprojection and algebraic techniques). Further reference is made to reconstructions
of complete data sets serving as gold standards. For quantitative assessment of the reconstruction
quality adapted techniques based on spatial statistics are introduced.
A new high-resolution detector setup for neutron imaging has been developed based on infinity-corrected optics with high light collection, combined with customized mounting hardware. The system can easily be installed, handled and fitted to any existing facility, avoiding the necessity of complex optical systems or further improved electronics (CCD). This is the first time optical magnification higher than 1:1 has been used with scintillator-based neutron detectors, as well as the first implementation of infinity corrected optics for neutron imaging, achieving the smallest yet reported effective pixel size of 3.375 µm. A novel transparent crystal scintillator (GGG crystal) has been implemented with neutrons for the first time to overcome limitations of traditional powder scintillators (Li6/ZnS, Gadox). The standardized procedure for resolution measurements with the Modulation Transfer Function (MTF) is summarized to facilitate comparison between instruments and facilities. Using this new detector setup, a resolution of 14.8 µm with a field of view of 6 mm × 6 mm has been achieved while maintaining reasonable count times. These advances open a wide range of new possible research applications and allow the potential for additional future developments.
Perforated gas diffusion layers (GDLs) of polymer electrolyte membrane fuel cells (PEMFCs) were investigated by means of in-situ synchrotron X-ray radiography during operation. We found a strong influence of perforations on the water distribution and transport in the investigated Toray TGP-H-090 GDL. The water occurs mainly around the perforations, while the holes themselves show varying water distributions. Some remain dry, while most of them fill up with liquid water after a certain period or might serve as drainage volume for effective water transport.
Aufgrund des hohen Wirkungsgrades und der vielfältigen Einsatzmöglichkeiten können Brennstoffzellen einen wichtigen Beitrag zur zukünftigen Energieversorgung leisten. Für die Optimierung der Brennstoffzellentechnik ist es erforderlich, die während des Zellbetriebs ablaufenden Prozesse zu verstehen und exakt zu charakterisieren. Ein ausbalanciertes Wassermanagement ist die Grundlage für die optimale Leistungsfähigkeit einer wasserstoffbetriebenen Zelle. Das während des Betriebs entstehende Wasser muss die Membran ausreichend befeuchten, um deren Protonenleitfähigkeit aufrechtzuerhalten. Andererseits behindern zu große Wasseransammlungen in der Zelle die Gaszufuhr durch die porösen Materialien sowie in den Kanälen der Gasverteilerstrukturen. Alterungsphänomene einzelner Zellkomponenten können die Verteilung der Wasseransammlungen und somit das Wassermanagement empfindlich stören und so die Leistungsfähigkeit der Brennstoffzelle herabsetzen. Zur Analyse der Wasserverteilung werden zerstörungsfreie, bildgebende Methoden, wie die Ex-situ-Neutronentomografie und die In-situ-Synchrotronradiografie, eingesetzt. Diese Methoden können während des Brennstoffzellenbetriebs mit weiteren Messverfahren, beispielsweise der ortsaufgelösten Stromdichtemessung, kombiniert werden. Auf diese Weise werden einzelne Komponenten, wie zum Beispiel die Gasdiffusionsschichten, charakterisiert.
Synchrotron X-ray absorption edge imaging with high energy resolution was applied to study aging of fuel cell catalyst materials. The combination of an imaging and a high X-ray energy resolution set-up allows acquiring spatially resolved XAS (XANES and EXAFS) spectra. We analyzed the two-dimensional distribution of Pt and Ru in fresh and aged fuel cell catalysts. Spatially resolved XAS images were taken at the RuK edge and at the PtL3 edge. Taking radiographs above and below the absorption edges provides quantitative information about the thickness of the catalytic materials and additional chemical information. A strong influence of the flow field channels and the structure of the gas diffusion layers on the thicknesses of the catalytic elements were found: a thinner catalyst layer was found below the ribs of the flow field geometries as well as under crossing points of fiber bundles of the woven gas diffusion layers.
Investigation of fuel cell materials and liquid water transport by means of synchrotron imaging
(2013)
Synchrotron imaging allows addressing various important issues in fuel cell research, for example water distribution and transport. The water distribution in polymer electrolyte membrane fuel cells (PEMFCs) was observed quasi in-situ directly after operation by means of synchrotron tomography. The 3D data set was compared with the tomogram of a dry cell in order to separate the water distribution from cell materials. Engineered transport pathways realized by perforating holes through the gas diffusion layer (GDL) are a recent approach to optimize water transport and cell performance. For some parameter sets a cell performance increase and an improvement of stabilization have already been proven. We present high resolution investigations of the water distribution in perforated GDLs of operating PEMFCs by means of in-situ synchrotron radiography. The surrounding areas of the holes exhibited a distinct hydrophilic character.
Water evolution in the gas diffusion layer of a polymer electrolyte membrane fuel cell was visualized in situ by means of synchrotron X-ray radiography. Cracks in the microporous layer were identified as start points of efficient liquid water transfer paths through the gas diffusion layer. Quantitative analysis of the water flow rate through those arbitrarily distributed cracks into the gas channel revealed that they have a strong influence on the overall liquid water transport. This could find entry into future material design and simulation.
We present a synchrotron X-ray tomographic study on the morphology of carbon fiber-based gas diffusion layer (GDL) material under compression. A dedicated compression device is used to provide well-defined compression conditions. A flat compression punch is employed to study the fiber geometry at different degrees of compression. Transport relevant geometrical parameters such as porosity, pore size and tortuosity distributions are calculated. The geometric properties notably change upon compression which has direct impact on transport conditions for gas and fluid flow. The availability of broad 3D paths, which are most important for the transport of liquid water from the catalyst layer through the GDL, is markedly reduced after compression. In a second experiment, we study the influence of the channel-land-pattern of the flow-field on shape and microstructure of the GDL. A flow-field compression punch is employed to reproduce the inhomogeneous compression conditions found during fuel cell assembly. While homogenously compressed underneath the land the GDL is much less and inhomogeneously compressed under the channel. The GDL material extends far into the channel volume where it can considerably influence gas and fluid flow. Loose fiber endings penetrate deeply into the channel and form obstacles for the discharge of liquid water droplets.
Typische 'Missing Wedge'(MW)-Artefakte in Rekonstruktionen der Computertomografie können mit dem iterativen DIRECTT-Algorithmus (Direkte iterative Rekonstruktion computertomografischer Trajektorien) unterdrückt werden. Die durch fehlende Projektionswinkel bedingten MW-Restriktionen betreffen bisher nur Sonderapplikationen der Röntgen- und Neutronentomografie, müssen in der Nanometer auflösenden Elektronentomografie jedoch als Standard akzeptiert werden. Die MW-Artefakte werden besonders effektiv mit einer spezifischen DIRECTT-Prozedur partiell diskreter Zwischenlösungen beseitigt. Für die Beurteilung der Abbildungsqualität werden Rekonstruktionen von vollständigen und unvollständigen Mess- und Modell-Datensätzen erzeugt und mit Ergebnissen anderer Algorithmen (gefilterte Rückprojektion (FBP) und ART-Methoden) verglichen. Die Fourier-Transformierten der Rekonstruktionen demonstrieren die erfolgreiche Ergänzung der fehlenden Information im MW-Bereich. Die quantitative Bewertung der lokalen Rekonstruktionsqualität mit Methoden der räumlichen Statistik ergibt auch für unterschiedliche Signal-Rausch-Verhältnisse signifikante Vorteile gegenüber FBP und ART.
Wir stellen eine Prozedur vor, mit der typische 'Missing Wedge' (MW)-Artefakte in CT-Rekonstruktionen effektiv unterdrückt werden können. Dazu wird der iterative DIRECTT-Algorithmus (Direkte Iterative Rekonstruktion Computertomographischer Trajektorien) mit einigen Zyklen diskreter Rekonstruktion eingesetzt. Die Kernfunktionen des Algorithmus', die wiederholte Auswahl und Gewichtung von Elementen einer Zwischenkonstruktion, werden beibehalten. Abgesehen von Sonderfällen der Röntgen- und Neutronentomographie tritt die MW-Restriktion (neben einer Vielzahl anderer) in Standardkonfigurationen der Elektronentomographie auf. Um den MW-Effekt isoliert zu untersuchen und beurteilen zu können, werden hier vollständige experimentelle Datensätze einer bekannten Porenstruktur um einen Sektor beschnitten sowie MW-Rekonstruktionen von Porenmodellen erzeugt. Die Ergebnisse werden mit zurzeit verbreiteten Algorithmen (Gefilterte Rückprojektion (FBP) und ART-Varianten) verglichen. Die Bewertung im Fourierraum zeigt, dass DIRECTT die fehlende Information im MW erfolgreich ergänzt. Zur quantitativen Bewertung der lokalen Rekonstruktionsqualität werden Methoden der räumlichen Statistik eingesetzt.