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Aerosol-based DBD - A simple way to provide polymers with functional groups for adhesion promotion
(2013)
Polypropylene (PP) foils were exposed to the plasma of an atmospheric dielectric barrier discharge (DBD) in presence of different aerosols. Pure liquids such as water, ethanol, and 1/1 mixtures ethanol/water (v/v) or aqueous Solutions of acetic acid, poly(acrylic acid), poly(vinyl alcohol), and ethylene glycolpoly(vinyl alcohol) copolymer were introduced into the DBD. Surface composition, the number of functional groups per 100 C atoms, and water contact angles were correlated with the energy density of DBD plasma exposure.
The wettability of the treated surfaces was investigated for different storage times. Peel strength of the thermally deposited aluminum layer to modified polymer surfaces revealed that the aerosol introduction strongly improves the adhesion between aluminum and polypropylene.
Polar groups were introduced on polypropylene surfaces for increasing the surface energy and the peel strength to evaporated aluminium layers. Three kinds of plasma processes were used for introducing such functional groups to polyolefin surfaces: low-pressure radio-frequency (RF) O2 plasma exposure, atmospheric-pressure dielectric-barrier discharge (DBD) treatment in air, and the deposition of allylamine plasma polymer. The amino groups of the allylamine plasma polymer were also used as anchoring points for chemical introduction of covalently bonded spacer molecules equipped with reactive endgroups. Thus, silanol endgroups of a covalently bonded spacer were able to interact with the evaporated metal layer. The Al-PP composites achieved a maximal peel strength of 470 N/m by exposing the polymer to the lowpressure O2 plasma and 500 N/m on exposure to the atmospheric DBD plasma. After allylamine plasma polymerization and grafting of spacers, the peel strength was usually higher than 1500 N/m and the composites could not be peeled.
Polymers with intrinsic microporosity are promising candidates for the active separation layer in gas separation membranes. Here, the vibrational density of states (VDOS) for PIM-1, the prototypical polymer with intrinsic microporosity, is investigated by means of inelastic neutron scattering. The results are compared to data measured for a more conventional high-performance polyimide used in gas separation membranes (Matrimid). The measured data show the characteristic low frequency excess contribution to VDOS above the Debye sound wave level, generally known as the Boson peak in glass-forming materials. In comparison to the Boson peak of Matrimid, that of PIM-1 is shifted to lower frequencies. This shift is discussed considering the microporous, sponge-like structure of PIM-1 as providing a higher compressibility at the molecular scale than for conventional polymers. For an annealed PIM-1 sample, the Boson peak shifts to higher frequencies in comparison to the un-annealed sample. These changes in the VDOS of the annealed PIM-1 sample are related to changes in the microporous structure as confirmed by X-ray scattering.
The glass transition behavior of ultra-thin supported polymer films is discussed controversially in the literature for around 20 years. Substantial efforts have been archived to understand it. In this contribution, a combination of methods sensitive to bulk properties of a system, like dielectric or specific heat spectroscopy with surface analytics, for instance, atomic force microscopy (AFM), contact angle measurements, and X-ray photoelectron spectroscopy (XPS) were employed to study the glass transition of ultra-thin supported films. All investigations were carried out on identically prepared and treated samples. Different systems with different complexities going from more or less flexible homopolymers over rigid main chain macromolecules to polymer blends have been studied. For the investigated flexible macromolecules, the dynamic glass transition temperature estimated within the frame of the linear response approach is independent of the film thickness down to several nanometers and identical to the bulk value. For polystyrene it was found the thermal glass transition temperatures can depend on the film thickness. This different behavior is not well understood till now and needs further experimental clarification. For the investigated main chain polymers polycarbonate and polysulfone. Dynamic and thermal glass transition temperature estimated from the dielectric measurements increases with decreasing film thickness. This is discussed in the frame of a strong interaction of the polymer segments with the surface of the substrate. In general for homopolymers, the interaction energy of the polymer segments with the substrate surface cannot be considered as the only parameter, which is responsible for the change in the thermal glass transition with the film thickness. For the investigated miscible blend system of polystyrene/poly(vinyl methyl ether) at a composition of 50/50 wt-% a decrease of the dynamic glass transition temperature with decreasing film thickness is found. This is explained by the formation of a poly(vinyl methyl ether)-rich surface layer with a higher molecular mobility.
Specific heat spectroscopy was used to study the dynamic glass transition of ultrathin poly(2-vinyl pyridine) films (thicknesses: 405–10 nm). The amplitude and the phase angle of the differential voltage were obtained as a measure of the complex heat capacity. In a traditional data analysis, the dynamic glass transition temperature Tg is estimated from the phase angle. These data showed no thickness dependency on Tg down to 22 nm (error of the measurement of ±3 K). A derivative-based method was established, evidencing a decrease in Tg with decreasing thickness up to 7 K, which can be explained by a surface layer. For ultrathin films, data showed broadening at the lower temperature side of the spectra, supporting the existence of a surface layer. Finally, temperature dependence of the heat capacity in the glassy and liquid states changes with film thickness, which can be considered as a confinement effect.
Despite the decade long controversial discussion on the effect of nanometer confinement on the glass transition temperature (Tg) of ultrathin polymer films, there is still no consistent picture. Here, the dynamic calorimetric glass transition of ultrathin films of a blend, which is miscible in the bulk, is directly investigated by specific heat spectroscopy. By a self-assembling process, a nanometer thick surface layer with a higher molecular mobility is formed at the polymer/air interface. By measuring the dynamic calorimetric Tg in dependence on the film thickness, it was shown that the Tg of the whole film was strongly influenced by that nanometer thick surface layer, with a lower Tg. Since the observed thickness dependence of the dynamic Tg is similar to the thickness dependence of the Tg for thin films of homopolymers, it is concluded that also for homopolymer a highly mobile surface layer is relevant for the widely observed Tg depression.
Glass transition behavior of thin poly(bisphenol A carbonate) (PBAC) films capped between two aluminum (Al) layers is investigated by means of dielectric expansion dilatometry and dielectric relaxation spectroscopy accompanied by contact angle measurements. The thermal glass transition temperature is more or less independent of the film thickness down to 20 nm. For thickness below 20 nm, an increase of Tg is observed. Meanwhile, an increase of the relaxation time at a fixed temperature is observed for the film with the thickness of 19 nm on the basis of a careful analysis of the temperature dependence of the relaxation rates. A more detailed analysis of the relaxation map reveals that the Vogel temperature increases and the fragility decreases systematically with decreasing film thickness. These properties are discussed in terms of the formation of a boundary layer with PBAC segments adsorbed onto the Al electrode due to the strong interaction between the Al and PBAC layers (2.51 mJ/m²), which results in a reduced molecular mobility with regard to bulk PBAC behavior. As the dielectric strength is proportional to the number of segments fluctuating on the time and length scale of the dynamic glass transition, it is used as a unique probe of the deviations from bulk behavior. The temperature dependence of the penetration depth of the interfacial interactions on the structural relaxation is further quantitatively determined. The dynamic length scale of the perturbations into the chain conformations responsible for the deviation from bulk behavior is estimated to be smaller than 9 nm.
Polymeric membranes represent a cost- and energy efficient solution for gas separation. Recently superglassy polymers with high free volume outperform many conventional dense polymers in terms of gas permeability and selectivity. However, such polymers are prone to pronounced physical aging, resulting in a dramatic reduction in the gas permeability. Molecular mobility of polymer segments plays an important role in the physical aging and the gas transport performance of polymeric membranes. Molecular mobility and physical aging of a representative superglassy polynorbornene with very high gas permeability, PTCNSi2g, was monitored by using dielectric spectroscopy with state-of-the-art high-resolution analyzers. This work helps to shed some light on the structure−property relationship of superglassy polymers on a molecular level and to provide practical “design rules” for the development of high performance polymers for gas separation.
Super glassy polymers such as poly(trimethylsilylpropyne) (PTMSP) or polymers with intrinsic microporosity (PIMs) play an important role in the current development of membrane materials for gas separation because of their high permeability and selectivity. Unfortunately, such materials which have a high fractional free volume (FFV) are prone to pronounced physical aging. The initial microporous structures approach a more dense state via local chain rearrangements which results in a dramatic reduction in the gas permeability. For the first time, broadband dielectric spectroscopy was employed to investigate the molecular dynamics of two representative groups of super glassy polymers: PIMs (PIM-1 & PIM-EA-TB) and Si-containing polynobornenes (PTCNSi1 & PTCNSi2). The dielectric behavior of the solution-cast polymeric films was measured by isothermal frequency scans during the different heating cycles in a broad temperature range. Structural relaxation of the films was observed during the measurements. Molecular relaxation processes following Arrhenius behavior with unusually high activation energies were observed for all the investigated polymers. The PIMs showed furthermore a significant conductivity in the glassy state which is explained with the formation of local intermolecular agglomerated structures due to interaction of π-electrons in aromatic moieties of the polymer backbone.
