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Ultrasonic echo and transmission techniques are used in civil engineering on a regular basis. New sensors and data processing techniques have lead to many new applications in the structural investigation as well as quality control. But concrete structures in the nuclear sector have special features and parameters, which pose problems for the methods and instrumentation currently available, e.g. extreme thickness, dense reinforcement, steel liners or special materials. Several innovative ultrasonic techniques have been developed to deal with these issues at least partly in lab experiments and pilot studies. Modern imaging techniques as multi-offset SAFT have been used e. g. to map delaminations. Thick concrete walls have successfully been inspected, partly through a steel liner. Embedded ultrasonic sensors have been designed which will be used in monitoring networks of large concrete structures above and below ground. In addition, sensitive mathematical methods as coda wave interferometry have been successfully evaluated to detect subtle changes in material properties. Examples of measurements and data evaluation are presented.
The European infrastructure asset has developed historically and is characterized by nation-specific construction processes. Inspection, condition assessment, and maintenance procedures differ from country to country. Because of historical and political circumstances, national infrastructure assets are maintained at different levels, too. Since the budget for maintaining the bridge infrastructure less and less meets the demands of a growing bridge stock, bridge inspection, maintenance, and life-cycle considerations gain higher importance. The need exists to develop effective diagnosis tools for early detection of construction faults, defects, and deterioration processes during inspection, to keep the bridge infrastructure at an acceptable level, from structural safety and economic viewpoints. An overview on the latest research projects and integrated bridge management systems in Europe is given. The potentials of nondestructive testing (NDT) are presented, with special focus on technical advances of NDT applications to reinforced concrete (RC) and posttensioned concrete bridges. Although NDT is not regularly integrated in these processes, the application brings valuable information on the current condition of the inner structure in called-in special inspections. NDT-automation and the application of imaging echo methods, combined with advanced data processing, produce a surprising level of information about the inner structure of massive RC slabs up to a depth of about 60 cm. Detected inhomogeneity and scatterers of acoustic or electromagnetic waves can be visualized in vertical or horizontal slices through the structure or animations. The fusion of different three-dimensional data sets of processed data improves the interpretability and accuracy of the results.
Challenging new constructions and ageing infrastructure are increasing the demand for permanent monitoring of loads and condition. Various methods and sensors are used for this purpose. But the technologies available today have difficulties in detecting slowly progressing locally confined damages. Extensive investigations or instrumentations are required so far for this purpose. In this study we present new sensors and data processing methods for ultrasonic transmission, which can be used for non-destructive long term monitoring of concrete. They can be mounted during construction or thereafter. Larger volumes can be monitored by a limited number of sensors for changes of material properties. The principles of ultrasonic transmission and influencing factors are presented. This latter include load, damages as well as environmental parameters as temperature or moisture. Various methods for data processing, e. g. coda wave interferometry are introduced. They allow the detection of very small changes in the medium. The embedded sensors are shown including mounting and operation. Application examples so far include small scale laboratory freeze-thaw experiments, localizing loads in larger concrete models, monitoring load effects on real structures as well as detecting acoustic events. Some sensors are operating already for several years. The sensors can be used as transmitter or receivers or switched between both roles. While most of the previous experiments have been active (at least one sensor serving as transmitter), new studies show that the sensors are useful as well for passive measurements, e. g. in acoustic emission or time reversal experiments. Besides application in civil engineering our setups can also be used for model studies in geosciences.
Die immer komplexere Konstruktionsweise von Neubauten einerseits und die alternde Infrastruktur andererseits erfordern in manchen Fällen eine dauerhafte Überwachung, um besondere Einwirkungen und gegebenenfalls Schädigungen rechtzeitig und genau zu erkennen. Hierfür ist eine Vielzahl von Methoden und Sensoren verfügbar. Das Portfolio weist aber insbesondere bei der Detektion langsamer, räumlich begrenzter Veränderungen Lücken auf. Hierfür sind bisher sehr aufwändige Untersuchungen oder Installationen notwendig.
In der vorliegenden Arbeit werden Sensoren und zugehörige Auswertemethoden für die Ultraschalltransmission vorgestellt, die sich für die zerstörungsfreie, dauerhafte Überwachung von Beton eignen. Direkt oder nachträglich in Betonkonstruktionen eingebaut, ermöglichen sie eine nicht nur lokale, sondern größere Raumbereiche umfassende Dauerüberwachung von Änderungen der Materialeigenschaften.
Das Prinzip der Ultraschalltransmission und die verschiedenen Einflussparameter werden vorgestellt. Zu letzteren gehören neben der Belastung und Schädigung auch Umweltparameter wie Temperatur und Feuchte. Verschiedene Methoden zur Datenanalyse, wie z. B. die Codawelleninterferometrie, ermöglichen eine Detektion kleinster Veränderungen. Die in den Beton einzubettenden Ultraschallsensoren werden vorgestellt und ihr Einbau und Betrieb beschrieben. Als Beispiele für Anwendungen werden Frost-Tauwechsel-Experimente im Labor, die Detektion von lokalen Lasten im Technikumsmaßstab und der Einsatz an realen Brücken diskutiert. Die Sensoren sind zum Teil bereits seit mehreren Jahren in Probeobjekte eingebettet und liefern zuverlässig wertvolle Daten.-------------------------------------------------------------------------------------------------------------------------------------------------------------
Monitoring of concrete constructions by embedded ultrasonic sensors:
Challenging new constructions and the ageing infrastructure are increasing the demand for permanent monitoring of loads and damages. Various methods and sensors are used for this purpose. But the technologies available today have difficulties in detecting slowly progressing locally confined damages. Extensive investigations or instrumentations are required so far for this purpose.
In this study we present new sensors and data processing methods for ultrasonic transmission, which can be used for non-destructive permanent monitoring of concrete. They can be mounted during construction or thereafter. Larger volumes can be monitored by a limited number of sensors for changes of material properties.
The principles of ultrasonic transmission and influencing factors are presented. This latter include load, damages as well as environmental parameters as temperature or moisture. Various methods for data processing, e. g. coda wave interferometry are introduced. They allow the detection of very small changes in the medium. The embedded sensors are shown including mounting and operation. Application examples so far include small scale laboratory freeze-thaw experiments, localizing loads in larger concrete models and monitoring load effects on real structures. Some sensors are operating already for several years.
Ein Ultraschallsystem mit großer Apertur, genannt LAUS – Large Aperture UltraSound, wird vorgestellt und die technischen Eigenschaften erläutert. Es besteht aus zwölf Prüfköpfen, die beliebig auf Betonoberflächen mit Unterdruck befestigt und jeweils als Sender oder Empfänger genutzt werden. Alle möglichen Kombinationen ergeben 132 Einzelmessungen, die zur Rekonstruktion des durchschallten Volumens genutzt werden. Das System wurde an zwei Bauwerken erfolgreich erprobt. Die Dicke einer sehr stark bewehrten Fundamentplatte eines Fallturms wurde bestimmt. Die Messungen erfolgten in einem Raster auf einer Fläche von 2,0 × 1,8 m2 und die Rückseite konnte eindeutig abgebildet werden. Weitere Anzeigen aus dem Inneren der Platte zeigen das Potenzial des Systems. An einem Brückenbauwerk wurden indirekt Verdichtungsmängel lokalisiert. Dazu wurden mit dem LAUS-System die im Brückenträger verlaufenden Spannkanäle durch fast 2 m Beton abgebildet.
The legend continued: The International Symposium NonDestructive Testing in Civil Engineering (NDT-CE) had returned to Berlin. The Bundesanstalt für Materialforschung und -prüfung (BAM) and the Technical University of Berlin (TUB) hosted this prestigious event in the industrial landmark building Peter-Behrens-Halle and the Test Site Technical Safety (TTS) in Horstwalde in September 2015. Almost 300 participants from more than 35 countries gathered to present recent research, exchange knowledge and to lest the newest equipment in NDT-CE. This symposium, held regularly in various locations all over the world, was organized for the third time in Berlin and is by far the largest of its kind.
Recently developed new transducers for ultrasonic transmission, which can be embedded right into concrete, are now used for non-destructive permanent monitoring of concrete. They can be installed during construction or thereafter. Large volumes of concrete can be monitored for changes of material properties by a limited number of transducers. The transducer design, the main properties as well as installation procedures are presented. It is shown that compressional waves with a central frequency of 62 kHz are mainly generated around the transducer's axis. The transducer can be used as a transmitter or receiver. Application examples demonstrate that the transducers can be used to monitor concrete conditions parameters (stress, temperature,
) as well as damages in an early state or the detection of acoustic events (e.g., crack opening). Besides application in civil engineering our setups can also be used for model studies in geosciences.
This paper presents a novel non-destructive testing and health monitoring system using a network of tactile transducers and accelerometers for the condition assessment and damage classification of foundation piles and utility poles. While in traditional pile integrity testing an impact hammer with broadband frequency excitation is typically used, the proposed testing system utilizes an innovative excitation system based on a network of tactile transducers to induce controlled narrow-band frequency stress waves. Thereby, the simultaneous excitation of multiple stress wave types and modes is avoided (or at least reduced), and targeted wave forms can be generated. The new testing system enables the testing and monitoring of foundation piles and utility poles where the top is inaccessible, making the new testing system suitable, for example, for the condition assessment of pile structures with obstructed heads and of poles with live wires. For system validation, the new system was experimentally tested on nine timber and concrete poles that were inflicted with several types of damage. The tactile transducers were excited with continuous sine wave signals of 1 kHz frequency. Support vector machines were employed together with advanced signal processing algorithms to distinguish recorded stress wave signals from pole structures with different types of damage. The results show that using fast Fourier transform signals, combined with principal component analysis as the input feature vector for support vector machine (SVM) classifiers with different kernel functions, can achieve damage classification with accuracies of 92.5% ± 7.5%.