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Im Rahmen eines von der Bundesanstalt für Straßenwesen (BASt) initiierten Forschungsvorhabens (15.449/2007/ERB: „Prüfverfahren zur Beurteilung der Lebensdauer von Kunststoffdichtungsbahnen für Straßentunnel“) wurden anhand von Untersuchungen an Kunststoffdichtungsbahnen (KDB) auf Basis von Polyolefinwerkstoffen die Möglichkeiten der Beurteilung der oxidativen Langzeitbeständigkeit sondiert.
Im Mittelpunkt stand die Erprobung des Autoklaventests in Anlehnung an DIN EN ISO 13438 (Methode C1/C2) an ausgewählten, für den Tunnelbau repräsentativen marktüblichen KDB-Produkten. Die Untersuchungen im Autoklaven bei erhöhten Temperaturen (60 °C, 70 °C und 80 °C) und Sauerstoffdrücken (11, 21 und 51 bar) wurden durch vergleichende Versuche im Wärmeschrank (Ofen) bei erhöhter Temperatur (85 °C) in Anlehnung an DIN EN 14575 ergänzt. Die KDBProdukte wurden außerdem einer eingehenden Materialcharakterisierung (Zugprüfung, DMA, DSC) unterzogen.
Weiterhin wurden Bauwerksdaten recherchiert und auf ihre Nutzbarkeit zur Bewertung und Prüfbarkeit der Langzeitbeständigkeit von KDB in Tunneln betrachtet. Ziel war auch, die Anwendbarkeit des bisher vorgeschlagenen Extrapolationsmodells zur Auswertung der Ergebnisse von Autoklaventests an im Tunnelbau marktüblichen Produkten für Nutzungsdauern über 25 Jahre zu überprüfen und zur Entwicklung eines geeigneten Prüfverfahrens beizutragen.
Der Beitrag geht auf Ergebnisse des Vorhabens ein und zeigt erste Schlussfolgerungen und weiteren Untersuchungsbedarf auf. Die Ergebnisse werden in den „Empfehlungen zu Dichtungssystemen im Tunnelbau EAG-EDT“ des Arbeitskreises 5.1 „Kunststoffe in der Geotechnik und im Wasserbau“ berücksichtigt, deren 2. Auflage in Vorbereitung ist. Aspekte des thermischen Verhaltens der eingesetzten Werkstoffe sowie mögliche Anpassungen der Prüfrandbedingungen für die Autoklaventests werden ergänzt und Hinweise zur Interpretation von Prüfergebnissen gegeben. Außerdem wurden inzwischen ausgehend von den Ergebnissen des Forschungsvorhabens erste Autoklaven-Ringversuche in drei Prüfinstitutionen initiiert.
A report is presented on the development of a test for determining the long-term oxidation resistance of polyolefin materials, which is accelerated not only by elevated temperatures but also by increased oxygen pressure and a stirred aqueous medium. The method permits durability tests to be carried out at markedly lower temperatures with reasonable testing durations and significantly reduced diffusion limited oxidation effects and allows for physical and chemical impacts of aqueous media. Oxidative durability can be assessed by autoclave immersion exposures at three different temperatures (60, 70 and 80 degrees C) and 50 bar oxygen pressure and at 80 degrees C and two different oxygen pressures (usually 10 and 20 bar). Accelerated test data are evaluated by modified Arrhenius equations with the application of a three-dimensional regression analysis. The application of the test method to various materials, including PP non-woven materials and geosynthetics is demonstrated. 10 refs.
To properly understand and assess the long-term behaviour of geosynthetic materials it is necessary to investigate the various types of possible degradation mechanims. This includes both chemical and mechanical behaviour, and sometimes even their interactions with one another. Clearly, chemical degradation of geosynthetics depends on the polymer type. For example, polyolefins are vulnerable to oxidation; polyesters are susceptible to hydrolysis; and plasticizers can leach from polyvinyl chloride. This paper describes the concept of these three types of degradation, but focuses on the oxidation of polyolefins since the majority of the geosynthetics is made from this type of polymer. The methods used to predict the lifetime of antioxidants and service life of the geosynthetic material will be illustrated. Furthermore, the influence of temperature, pressure, and ultraviolet light on the service life are also demonstrated. Finally, the current specifications targeting the longevity of different geosynthetics are presented.
Regarding mechanical degradation, the paper mainly focuses upon the creep deformation of geogrids and stress crack resistance (SCR) of polyethylene geomembranes and geopipe. The method to assess stress crack resistance is described, and the microscopic mechanisms that lead to such failure are explained. For creep evaluation, different acceleration tests are presented and their applicability with respect to the different types of polymers is illustrated. In addition, the long-term shear behaviour of geocomposites and geosynthetic clay liners is presented.
Service life of geosynthetics made of polyolefin materials is mainly limited by oxidative degradation. Durability of polyolefin products depend on formulation, morphology resulting from manufacturing, design and particularly on the antioxidants used. Although the fundamental oxidative reactions are known, the complex effect of geosynthetic characteristics and external influences mean that durability assessments require practical tests.
The assessment of oxidative durability involves exposure to accelerating conditions as well as the material characterisation with respect to the state of stabilisation and/or degradation (e.g. by tensile testing and/or oxidation induction time).
The autoclave test developed by BAM for durability assessments of polyolefin geosynthetics is based on the simultaneous application of moderately elevated temperatures (up to 80 degrees Celsius) and elevated oxygen pressures (up to 5.0 MPa) in combination with a surrounding aqueous medium. Thus this test method provides several advantages in comparison to conventional oven testing, especially with respect to test duration, impact of surrounding environment and the potential to differentiate and rank oxidative resistance between products of very different dimensions (surface/volume) and stabilisation.
In view of the increasing demand for durability assessments of geosynthetic products with lifetimes significantly exceeding 25 years, the contribution is focused on practical aspects concerning implementation and optimisation of test procedures, conditions and evaluation of results. Furthermore, advanced approaches based on multiple exposure conditions will also be included and corresponding calculations of expected service life in typical applications will be evaluated with respect to significance and repeatability. Thereby involved standards and recommendations - such as EN ISO 13438, Part C or EAG-EDT - are considered.
Oxidative long time resistance is essential for many polyolefin based products, especially if repair or exchange is not possible as encountered in many building and geotechnical applications. Current regulations and recommendations for geosynthetics cover mainly the needs of a maximum lifetime of 25 years, though many applications require longer lifetimes up to 100 years and more. Reliable testing of the long time oxidation resistance is complicated by the complex interplay of physicochemical processes and reactions in combination with the need of relatively short testing durations, usually not exceeding 12 months. Thus for conventional atmospheric oven testing, the use of temperatures higher than 100 °C is inevitable, making conclusive Arrhenius extrapolations often questionable.
Practical assessments of oxidative durability consist of exposures under accelerated ageing conditions with subsequent characterization of exposed material samples with respect to their residual stabilization and/or their mechanical properties.
The autoclave test combines exposures at elevated temperatures with higher oxygen pressures and is performed with material samples immersed in a well defined aqueous medium representing critical environments in geosynthetic applications and including extraction of additives. Under these conditions meaningful results can be obtained within reasonable testing durations at only moderately elevated temperatures up to 80 °C.
Application of different physicochemical methods, such as tensile testing, OIT /HP-OIT and analysis of residual antioxidant content (ICOT), in order to determine the time dependent degradation behaviour, reveal valuable information about mechanisms and effectiveness of the used antioxidants. Corresponding results for exposures at different temperatures and oxygen pressures are the basis for a 3D-extrapolation in order to estimate the expected service life. Different empirical models are presented and discussed with respect to their practical impact.
In technischen Ozonolyseanlagen kommen gasförmige Oxidationsmittel mit brennbaren Flüssigkeiten in Kontakt. Dies geschieht in der Regel bei tiefen Temperaturen, weit unterhalb des Flammpunktes. Trotzdem ist es in einer Anlage zu einer Explosion gekommen, deren Ursache möglicherweise eine Flammenausbreitung auf der Oberfläche des Lösungsmittels war. In Laborversuchen ist dieses Phänomen in Abhängigkeit von der Gasphasenzusammensetzung, vom Lösungsmittel, vom Druck und von der Temperatur untersucht worden.