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- Self-compacting concrete (3)
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Since its invention in the early 1990’s, self-consolidating concrete has never become well established in the ready-mix sectors worldwide. The reason for this can be mainly found in the fact that the sophisticated compositions are sensitive against changing environments. This lack of robustness can be attributed to the interaction between cement hydration reaction and high range water reducing agent (HRWRA). Understanding the relevant mechanisms that control the initial flow performance as well as the flow retention helps optimizing SCC mixtures that perform either steadily in one specific environment or that perform largely similarly at steadily changing environments.
This paper depicts how HRWRAs interact with clinker and hydration phases and discusses the important role of the charge density of a polycarboxylic HRWRA in the way the rheology is affected. Based on rheometric results and observations of the Vicat setting times, it is shown that increasing charge densities of the HRWRA and decreasing water to powder ratios (w/p) reduce the flow retention and have lesser retarding effect on the setting. Based on the discussion, optimization procedures for the mixture composition and the HRWRA modification are suggested to achieve optimized performance for varying environmental situations or highest robustness for specific conditions.
Selbstverdichtender Beton verhält sich unter Temperatureinfluss anders als Normalbeton, da die Rheologie neben der fortschreitenden Hydratation zusätzlich durch die von der Zeit und dem Hydratationsfortschritt abhängige Adsorption von Fließmitteln beeinflusst wird. Anhand rheometrischer Betonversuche an SVB unterschiedlicher Entwurfskonzepte mit variierter anionischer Ladungsdichte im Fließmittel wird verdeutlicht, dass mehlkornreiche SVB bei niedrigen Temperaturen sehr robust sind, während bei hohen Temperaturen mehlkornärmere Entwürfe zu bevorzugen sind. Darüber hinaus wird gezeigt, wie sich unterschiedliche Fließmittelmodifikationen in bestimmten Temperaturbereichen verhalten. Anhand des Wasser-Feststoff-Verhältnisses und des Adsorptionsverhaltens von Fließmitteln werden die maßgeblichen Prozesse erläutert und Möglichkeiten für die Entwicklung robuster Mischungen für individuelle Temperaturbereiche aufgeführt.--------------------------------------------------------------------------------------------------------------------------------------------------------------
Regarding the temperature dependent performance, self-compacting concrete (SCC) distinguishes from normal concrete, since its rheology does not only depend upon the hydration itself but supplementary upon the adsorption of superplasticizers, which is affected by the time and the hydration progress. Based on rheometric concrete investigations with different SCC mixture compositions and varied anionic charge densities of the superplasticizers, it is shown that SCC, which is rich in powder components, shows robust performance at low temperatures, while compositions with lower powder contents are favourable at high temperatures. Furthermore, the performance of different superplasticizer modifications at different temperature ranges is demonstrated. The relevant processes are explained by means of the water to powder ratio as well as the adsorption behaviour of superplasticizers, and options for the development of robust mixture compositions for individual temperature ranges are itemised.
Stabilising admixtures are commonly used additives in repair mortars and grouts. Beyond this, such type of admixture is increasingly used in concrete and other cementitious materials. In particular when fresh mortar or concrete properties have to be adjusted reliably, stabilising agents can be beneficially used to improve workability and robustness of the mixture. The mode of operation of these admixtures varies, rather affecting either the liquid phase or the solid particles in the dispersion, both causing strong interactions with the mortar or concrete system, and significant changes in their rheological behaviour. Furthermore, these are strongly affected by the environmental temperature during the casting process. In the paper the effect of temperature on the performance of stabilising agents in cementitious systems is presented and how performance changes affect fresh and hardening mortar or concrete properties. Particular attention is placed on interactions between stabilising agents and superplasticizers. Results are discussed with special focus on self-compacting concrete.
This paper presents experimental investigations and analyses on the early-age-behavior of zero-slump concrete, such as compaction behavior and green-strength. First, the influence of the granulometric properties of the fines is discussed in detail. For this purpose, the early-age behavior of two different fines (quartz flour and fly ash) is investigated by means of the intensive compaction test (IC-test). The tests on the influence of the fines focus on effects caused by differences in the particle shape and the use of a plasticizing admixture. The conducted tests on the compaction behavior of the fines and their corresponding green-strength are extended to continuously graded granular mixes. Here, the influence of optimized particle packing on the early-age behavior is presented and a comparison on the basis of the aforementioned quartz flour and fly ash is made. In this consideration, experimental investigations on the early-age behavior of a zero-slump concrete mix and possible effects on the hardened concrete properties are included.
This paper addresses the characterization of six different amorphous silica samples with respect to their application in cement paste. Different mixes are compared and analyzed using the mini spread-flow test. Also the granular properties, different void fraction states of packing and distribution moduli q are analyzed and compared using a mix design tool. A deformation coefficient is derived from the spread-flow test, which correlates with the value of specific surface area computed from the particle size distribution, and intrinsic density of the samples. Finally, the thickness of a constant water layer of 25 nm around the particles is computed at the onset of flowing. The granular analysis demonstrated that it is possible to decrease the water demand of the cement paste when nanoparticles are added and the resulting grading follows the modified Andreasen and Andersen curve (q = 0.5), and the concentration of nano silica is less than 5% bwoc.
Todays superplasticizers for self-compacting concrete and high Performance cementitious materials are very versatile. Typically superplasticizers are composed of a polycarboxylic backbone equipped with polyethylene oxide graft chains of variable length and grafting degree. The mode of operation of these admixtures is based on the steric repulsion of the particles upon adsorption. The adsorption is strongly depending upon the charge density of a superplasticizer and the time dependent Adsorption processes control the retention of the flow performance – an important issue particularly for ready-mix and construction site concrete. However, the properties of polycarboxylic superplasticizers typically remain a black box for users. The paper suggests a simple and rapid test method, which can be conducted without sophisticated equipment, to qualitatively distinguish between two types of superplasticizers based on the adsorption mechanism. Interpreting the results in the right way provides a powerful tool to choose the right admixture for individual time dependent flow specifications.
Polysaccharides provide high potential to be used as rheology modifying admixtures in mineral binder systems for the construction industry such as concrete or mortar. Since superplasticizers have become state of technology, today, concrete is more and more adjusted to flowable consistencies. This often goes along with the risk of segregation, which can be effectively avoided by adding stabilising agents supplementary to superplasticizers. Stabilising agents are typically based on polysaccharides such as cellulose, sphingan gum, or starch. Starch clearly distinguishes in its effect on rheology from other polysaccharides, mainly due to the strong influence of amylopectin on the dispersion and stabilisation of particles. Based on rheometric investigations on cementitious and limestone based dispersions with different volumetric water to solid ratios, the mode of operation of modified potato starch is explained in comparison to a sphingan gum. It is shown that the stabilising effect of starch in a coarsely dispersed system is mainly depending upon the water to solid ratio and that above a certain particle volume threshold starch mainly affects the dynamic yield stress of dispersions, while plastic viscosity is affected only to a minor degree. Sphingans operate more independent of the particle volume in a coarsely dispersed system and show significantly higher effect on the plastic viscosity than on the yield stress. In systems incorporating superplasticizers, influences of both stabilising agents on yield stress retreat into the background, while both observed polysaccharides maintain their effect on the plastic viscosity.