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- Die-cast aluminum (2)
- Electromagnetic influence (2)
- Laser beam welding (2)
- Porosity reduction (2)
- Diabetes mellitus and Alzheimer's disease (1)
- Duplex (1)
- Duplex stainless steels (1)
- EB-welding (1)
- Ferrit (1)
- Ferrite (1)
Thick-walled components made of duplex stainless steels are used in the semi-finished products as well as in machinery, apparatus and plant construction. Electron beam welding (EBW) of these components may be recommended for economic and quality reasons. To guarantee the necessary mechanical and technological properties and the corrosion resistance, the duplex stainless steels are welded with filler material and afterwards undergo a post-weld heat treatment. The present work shows interim results of investigations concerning the development of an electron beam multi-process technology for welding these steels without filler material and post-weld heat treatment. The studies were performed on standard duplex stainless steel of type 1.4462 (X2CrNiMoN22-5-3). When welding duplex stainless steels, the cooling rate and the chemical composition have a crucial influence on the final result. Based on fundamental investigations relating to the influence of the process parameters on the effusion of nitrogen and the cooling rates, the resulting austenite formation, mechanical properties and the corrosion resistance were taken into account to develop appropriate electron beam multi-process techniques. The ferrite content was measured metallographically and by magnetic induction, the impact toughness was measured at –40 °C and the determination of critical pitting temperatures was performed using electrochemical noise measurements.
The paper describes an experimental investigation of the electromagnetic porosity reduction in partial penetration laser beam welding of 6 mm thick aluminum die casting AlSi9MnMg. The Investigation reveals that the usage of an electromagnetic field leads to a significant reduction of the porosity as well as to a surface smoothing of aluminum die casting. Based on the reference case without an electromagnetic influence, the porosity area was reduced gradually up to 76%.
Metallurgical pores as well as process pores were removed from the weld pool. Also the weld reinforcement was improved up to 78%. Best results were reached with a frequency of 4325 Hz and a magnetic flux density of 348 mT. Although a complete prevention of porosity was not achieved, the best weld seam reached a high quality and can be ranked in valuation group B of DIN EN ISO 13919-2:2001–12.
The present paper investigates the electromagnetic porosity reduction in partial penetration laser beam welding of 6 mm aluminum die casting AlSi9MnMg. Applying an electromagnetic field, a significant reduction of the porosity as well as smoothing of the surface of aluminum die casting can be observed. Starting from the reference case without an electromagnetic support, the porosity was reduced by 76 %. Especially big pores can be removed from the weld pool effectively due to their beneficial volume-to-area ratio whereas very small metallurgical pores tend to remain within the weld pool even when higher magnetic flux densities are applied.
Arteriosclerosis with its clinical sequelae (cardiac infarction, stroke, peripheral arterial occlusive disease) and vascular/Alzheimer dementia not only result in far more than half of all deaths but also represent dramatic economic problems. The reason is, among others, that diabetes mellitus is an independent risk factor for both disorders, and the number of diabetics strongly increases worldwide. More than one-half of infants in the first 6 months of life have already small collections of macrophages and macrophages filled with lipid droplets in susceptible segments of the coronary arteries. On the other hand, the authors of the Bogalusa Heart Study found a strong increase in the prevalence of obesity in childhood that is paralleled by an increase in blood pressure, blood lipid concentration, and type 2 Diabetes mellitus. Thus, there is a clear linkage between arteriosclerosis/Alzheimer's disease on the one hand and diabetes mellitus on the other hand. Furthermore, it has been demonstrated that distinct apoE isoforms on the blood lipids further both arteriosclerotic and Alzheimer nanoplaque formation and therefore impair flow-mediated vascular reactivity as well. Nanoplaque build-up seems to be the starting point for arteriosclerosis and Alzheimer's disease in their later full clinical manifestation.
In earlier work, we could portray the anionic biopolyelectrolytes syndecan/perlecan as blood flow sensors and lipoprotein receptors in cell membrane and vascular matrix. We described extensively molecular composition, conformation, form and function of the macromolecule heparan sulfate proteoglycan (HS-PG). In two supplementary experimental settings (ellipsometry, myography),we utilized isolated HS-PG for in vitro nanoplaque investigations and isolated human coronary artery segments for in vivo tension measurements.
With the ellipsometry-based approach, we were successful in establishing a direct connection on a molecular level between diabetes mellitus on the one side and arteriosclerosis/Alzheimer's disease on the other side. Application of glucose at a concentration representative for diabetics and leading to glycation of proteins and lipids, entailed a significant increase in arteriosclerotic and Alzheimer nanoplaque formation. IDLapoE4/E4 was by far superior to IDLapoE3/E3 in Plaque build-up, both in diabetic and non-diabetic patients. Recording vascular tension of flow-dependent reactivity in blood substitute solution and under application of different IDLapoE isoforms showed an impaired vasorelaxation for pooled IDL and IDLapoE4/E4, thus confirming the ellipsometric investigations. Incubation in IDLapoE0/E0 (apoE “knockout man”), however, resulted in a massive flowmediated contraction, also complemented by strongly aggregated nanoplaques.
In contrast, HDL was shown to present a powerful protection against nanoplaque formation on principle, both in the in vitro model and the in vivo scenario on the endothelial cell membrane. The competitive interplay with LDL is highlighted through the flow experiment, where flow-mediated, HDL-induced vasodilatation remains untouched by additional incubation with LDL. This is due to the four times higher affinity for the proteoglycan receptor of HDL as compared to LDL.
Taken together, the studies demonstrate that while simplistic, the ellipsometry approach and the endothelialmimicking proteoglycan-modified surfaces provide information on the initial steps of lipoprotein-related Plaque formation, which correlates with findings on endothelial cells and blood vessels, and afford insight into the role of lipoprotein deposition and Exchange phenomena at the onset of these pathophysiologies.