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Eingeladener Vortrag
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Use of Corrosion Resistant High-Alloyed Metallic Materials for Transport Tanks of Dangerous Goods
(2005)
In Germany the BAM-List Requirements for Tanks for the Transport of Dangerous
Goods is the basis for substance-related prototype approvals for tank containers designed for
the carriage of dangerous goods. Such approval is undertaken by the Federal Institute for
Materials Research and Testing (BAM). Compatibility evaluations of selected metallic
material groups as well as of polymeric gasket and lining materials under the influence of
dangerous goods and water-polluting substances are published in section 5 of the BAM-List.
According to the relevant regulations for rail, road and sea transportation a compulsory
internal inspection after certain intervals is required. The required corrosion resistance
depends on the length of the inspection interval.
There is a large number of dangerous goods with a high corrosivity to metals, where the standard
steels are not corrosion resistant. Chemical companies, transportation providers and tank
producers need tanks made of corrosion-resistant materials in order to protect the tank shell
and prevent contamination of high-value cargo as well as the environment. One solution is to
line the tank with a polymeric material, an alternative solution to corrosion problems is the
application of high-alloyed materials.
Only a narrow limited number of corrosion test results of these high-alloyed materials under
the influence of corrosive dangerous goods are available. In order to change this situation and
include the superaustenitic steels X1NiCrMoCuN25-20-7 (Alloy 926), X1NiCrMoCu32-28-7
(Alloy 31) and the nickel-based alloy NiCr23Mo16Al (Alloy 59) in the BAM-List, BAM,
IKS Dresden and ThyssenKrupp VDM started an comprehensive test program with welded
specimens made. The program comprises corrosion resistance evaluations of the high-alloyed
materials in substances representing 12 major groups of corrosive dangerous goods (e.g.
inorganic halogenides, organic acidic halogenides, halogenic carbonic acids, chlorosilanes,
chlorates, perchlorates, chlorites, hypochlorites and hydrogen sulphates).
The test results, presented in this paper, will be included in the upcoming 8th edition of the
BAM-List and therefore available for the costumer.
Five distinct analytical techniques were compared for the quantification of the H2O (0·1-7·4 wt%) and D2O (up to 5·5 wt% D2O) contents in rhyolitic glasses. The hydrogen concentration in obsidians was measured using nuclear reaction analysis (NRA) and converted into H2O concentration. The bulk water content (H2O+D2O) of synthesised glasses was determined using thermal extraction in conjunction with KarlFischer titration (KFT). Unextracted H2O was measured by infrared (IR) spectroscopy after remelting the KFT products at high pressure. These well characterised glasses were subsequently used to calibrate secondary ion mass spectrometry (SIMS), infrared and evolved gas analysis (EGA). The calibrations of SIMS for H2O and D2O show a significant matrix effect at H2O and D2O concentrations larger than ~3 mol/l with the relative sensitivity factor (RSF) decreasing with bulk water content. Molar absorption coefficients for the OH stretching vibration band at 3570 cm-1 and the OD stretching vibration band at 2650 cm-1 in the infrared absorption spectra were reinvestigated. In the range 0·1-6 wt% the H2O content of glasses could be reproduced within analytical error using a constant linear molar absorption coefficient. However, it appears that the absorption coefficients for the 3570 cm-1 band as well as for the 2650 cm-1 band both decrease systematically with concentration of dissolved H2O and D2O (epsi3570=80 (±1) - 1·36(±0·23)CH2Ot and epsi2650=61·2(±1) - 2·52(± 0·30)CD2Ot). EGA allows quantification of the H2O content as well as the study of dehydration kinetics. It is shown that H2O is released under vacuum already at room temperature from glasses containing >7 wt% H2O.
The 2-methoxyphenol units (G-units) in lignin are modified by demethylation and oxidation to provide the activated lignin as one part of an advanced biobased two-component (2K) adhesive system, which exhibits promising shear strengths in dry and underwater applications. The activation of lignin is straightforward and generates quinones via demethylation and periodate oxidation. These act as Michael acceptors and react smoothly with multi-thiol-star polymers to yield thiol-catechol connectivities (TCCs). The mussel-inspired material platform acts as a very robust and versatile adhesive, combining low-cost and readily available lignin with multi-thiols to achieve outstanding adhesion strengths of up to 15 MPa in dry application. In particular, the 2K system is compatible with the marine biological environment and shows no acute toxicity to sensitive organisms such as fish eggs. Thus, one possible application of this material could be an adhesive for setting temperature-resistant corals in damaged reefs.
Literature data on the effect of water on the glass transition in silicate melts are gathered for a broad range of total water content cw from 3 × 10-4 to 27 wt%. In terms of a reduced glass transition temperature Tg*=Tg/TgGN, where TgGN is Tg of the melt containing cw?0.02 wt% total water, a uniform dependence of Tg* on total water content (cw) is evident for silicate melts. Tg* decreases steadily with increasing water content, most strongly at the lowest water content where H2O is dominantly dissolved as OH. For water-rich melts, the variation of Tg* is less pronounced, but it does not vanish even at the largest water contents reported (?27 wt%). Tg* vs. cw is fitted by a three-component model. This approach accounts for different transition temperatures of the dry glass, hydroxyl and molecular water predicting Tg* as a weighted linear combination of these temperatures. The required but mostly unknown water speciation in the glasses was estimated using IR-spectroscopy data for hydrous sodium trisilicate and rhyolite.