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Eingeladener Vortrag
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Resolution of special capacitive sensors can be improved enormously by replacement of the gaseous material between the capacitor plates by a ceramic dispersion with high permittivity. High dielectric liquid dispersions of ceramic submicron and nano barium titanate powders should be qualified as dielectric fluid with long-term shelf life for this use.
Investigations for the production of stabilized barium titanate dispersions in aqueous and organic liquids by use of different dispersant aids were performed. Characterization of dispersed particles and agglomerates was done by use of zeta potential measurements for aqueous dispersions as well as particle sizing by laser diffraction, ultrasound spectroscopy and dynamic light scattering for aqueous and organic dispersions. Optimization of stability was evaluated by accelerated sedimentation measurements with an optical centrifuge. Best results were achieved for barium titanate dispersions in silicone oil.
Hard materials consist of a hard phase embedded in a metallic binder. In order to achieve high toughness and strength, it is necessary to have a perfect mixing of hard phase and binder, which is mainly achieved by ball milling. Niobium carbide (NbC) has a high potential to substitute tungsten carbide as hard material.
The publication presents the development of stable homogeneous and de-agglomerated NbC-dispersions. To prevent agglomeration of the powder, stable suspensions were achieved by surface treatments with the dispersants (PD and HD), which resulted in a charge reversal from a negative to a positive zeta potential. This surface-modified powder guaranteed a stable re-dispersion in the binder suspension. Nickel powder was added as metallic binder. This suspension was suited for 3D-printing. The green samples could be sintered in vacuum or Argon atmosphere.
Improved wear resistant ceramics of metal incorporated NbC processed with gas pressure sintering
(2017)
Tungsten carbide (WC) dominates wear protection and machining since more than 90 years due to its hardness with an associated good toughness and high melting point.
It was recently demonstrated that Niobium Carbides are wear resistant and show a better performing under cutting than WC grades. In order to profit of the good properties of Niobium Carbide, specific processing techniques need to be developed. The density of NbC is half of WC and offers colloidal processing for perfectly mixing NbC with metallic binder (up to 15 vol.-% Ni) and secondary carbide-particles. The used NbC-powder has an average particle size d50 of 3 micron measured by laser granulometry analysis. The true density was 7.68 g/cm3. An Oxygen content of the used NbC of 0.4 % is caused by residual slag content.
It is possible to increase the stability of the NbC-suspensions and to reduce their viscosity by adding a specific dispersing agent.
This surface-modified NbC powders (containing Ni)were uniaxially pressed and then gas pressure sintered in vacuum or Argon atmosphere. All samples reached more then 98 % of there theoretical density. The micrographs showed a homogenius distribution of the Ni-binder in the product. The tribological behaviour under dry sliding and oscillating up to 600 °C and the mechanical properties were studied.
NM 105, Ti02 (P25) could not be ignited as dust layer and dispersed in air as dust/air-mixture as well. This dust is not dust explosible and the burning behaviour corresponds to Burning Class 1 (no Ignition). The results have shown that the tested sample is thus not combustible at all, because it is already oxidized completely.