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Concrete-glass windows or commonly referred to as “Dalle de Verre” windows are prevalent in historical monuments across Europe. “Dalle de Verre” windows were made by placing cut stained glasses, of various shapes and sizes, into a steel reinforced concrete frame. In addition to the steel reinforcement, a few steel wires run across the concrete elements to hold the glass windows into place. Much of these structures have been damaged due to carbonation of the thin concrete covers and consequent corrosion of the steel reinforcement; and exhibit several cracks due to the expansive nature of corrosion products formed at the steel–concrete interface. This study focussed on understanding the efficacy of electrochemical realkalisation in reinstating the passive state of the steel reinforcement embedded in such concrete glass windows. Simulant “Dalle de Verre” windows (representative of windows at Kaiser-Wilhelm Gedächtniskirche) were produced using different cements with a water/cement ratio of 0.6 and carbonated under accelerated conditions. Post carbonation, the concrete glass windows were electrochemically realkalised using a sacrificial anode. The influence of highly alkaline conditions due to electrochemical realkalisation on the glass-concrete interface has also been investigated. This study shows that the passive state of the steel reinforcement in “Dalle de Verre” windows, particularly at the Kaiser-Wilhelm Gedächtniskirche (memorial church) in Berlin, can be reinstated using the electrochemical realkalisation method.
Introduction of a monitoring system for Bingham fluids in additive manufacturing with concrete
(2022)
Freeform additive manufacturing of concrete structures is a rising technology in civil engineering with several fascinating advantages. Nonetheless, to ensure reliability and structural integrity, standards and quality control are required in the future to bring this technology into the market. As the concrete is manufactured continuously, continuous quality control of the printing process is also required, i.e. comprehensive process monitoring. At BAM, a test rig will be installed, enabling the printing of concrete structures with a maximum size of 2 m x 1 m x 1 m (l x w x h). Here, process monitoring is the focus of the test rig. In this study, we show the results of the first pump tests, including the measurement of several parameters such as temperature and pressure along the supply system, i.e. from the concrete pump to the printer head.
During the past 20 years, innovative developments in concrete technology have enabled the production of ultra-high performance fibre reinforced concretes (UHPFC) for the protection and preservation of concrete structures. The main characteristics of UHPFC comprise high compressive and flexural strength as well as high ductility compared to normal strength, normal weight concrete (NSC). This paper focuses on the analysis of crack formation and crack propagation in UHPFC under tensile loading under quasistatic conditions by using acoustic emission (AE) and optical deformation analysis (ODA).
AE is a non-destructive technique to monitor the development of micro structural damage processes caused by external forces. In this context, AE allows for a continuous monitoring of changes in the microstructure (cracks) over time and the corresponding localisation by appropriate algorithms. The AE measurements were performed along with ODA at the surface of the samples in order to analyse the deformation behaviour of the samples and the crack propagation.
For the tests, a UHPFC reference mixture was developed and tested with three different volume percentages of steel fibres (1.0 V.-%, 2.0 V.-%, and 3.0 V.-%). This paper shows that the application of AE is a suitable method to analyse the crack propagation in UHPFC specimens under tensile loading and to localise the crack initiation. Furthermore, insights into the failure mechanism of the fibres are offered by the analysis of the signals of the AE measurements, which allows for a better understanding of UHPFC and its general performance.
Effects of amorphous nano-silica additions on mechanical and durability performance of SCC mixtures
(2012)
In the recent years the application of nanotechnology in building materials has increased
exponentially. One of the most referred and used nano-materials is amorphous silica with
particles size in the nano-range, even though its application and effect in concrete has not been
fully understood yet. It has been reported that nano-silica (nS) addition increases the
compressive strength and reduces the overall permeability of hardened concrete due to the
pozzolanic properties which are resulting in finer hydrated phases (C-S-H gel) and densified
microstructure (nano-filler and anti leaching effects). These effects enhance the durability of
concrete structures such as bridges, quays or off-shore oil facilities in marine environments.
In this study two different types of nano-silica were applied in self-compacting concrete (SCC),
both having similar particle size distributions (PSD) but produced in two different processes
(fumed powder silica and precipitated silica in colloidal suspension). The influence of nanosilica
on SCC was investigated with respect to the properties of concrete in the fresh state
(workability) and hardened state (mechanical properties and durability). Additionally, the
densification of microstructure of the hardened concrete was verified by SEM and EDS analyses.
The obtained results demonstrate that an efficient use of nano-silica in SCC can improve its
mechanical properties and durability. Considering the reactivity of the two nano-silica studied,
colloidal type shown more reactivity at early age, which influenced all the final SCC properties.
Reinforced concrete buildings are frequently damaged by cracks, spalling and corroded
reinforcement bars. The present article focuses on the damage analysis of one of the first
buildings in Berlin that was constructed using reinforced lightweight concrete, which makes it
historically important. The compressive strength, carbonation depth, location and diameter of
reinforcement bars as well as moisture and salt profiles were determined. The carbonationinduced corrosion of the reinforcement bars represented the main damage of the building.
Certified repair mortars with lightweight aggregates (LWA) do not exist on the German
market. Therefore, an appropriate repair mortar was developed in accordance with DIN EN
1504 and the German guideline for the repair and protection of concrete structures (RL-SIB).
On the one hand, historic preservation requirements, such as: colour of the mortar,
possibilities of surface patterning, maximum preservation of the original substance and
reversibility of any Intervention must be met. On the other hand, technical requirements of the
relevant Standards must be achieved. The developed mix was designed to resist the identified
causes of deterioration. Thermal strains within the repair mortar and between the repair
mortar and the Substrate influence the crack formation and thus the durability. Therefore,
special attention was paid to the bonding and shrinking behaviour of the concrete repair
System. By using polymers, both hardened mortar properties and durability were influenced
positively.
The interaction mechanism of ultrasonic waves with surface-breaking cracks in reinforced concrete has been studied. For this, a detailed numerical analysis of the medium was first conducted using the spectral finite element method. Subsequently, measurements were conducted on a reinforced beam sample before and after mechanical-load-induced cracking. It was concluded that for the considered configuration, waves passing through the cracks dominated the tip-diffracted ones. In addition, substantial changes in the travel time and amplitude of the signals were observed when cracks were present.
Alkali-activated slag materials are known for their high Chloride penetration resistance. This makes them potentially applicable as repair systems for damaged steel-reinforced concrete structures, which are exposed to chloride attack. For this purpose, the influence of the activator composition, i.e. the SiO2 and Na2O concentration of the alkaline solution on a) the compressive strength, b) shrinkage and mass change and c) the resistance against chloride penetration of four alkali-activated slag mortars (AASM) were studied. An ordinary Portland cement-based mortar was used as the reference sample. Increasing SiO2 and Na2O concentrations increased the strength, shrinkage and mass loss of the AASMs. The resistance of the mortars against chloride penetration was evaluated using the non-steady-state migration coefficient Dnssm obtained from NT BUILD 492. The results indicate that the Dnssm is related to differences in the pore solution of the AASMs rather than to differences in their microstructure. An upcoming study of the authors is going to evaluate this hypothesis by the accelerated chloride penetration (diffusion) test.
Remediation of Cracks Formed in Grouted Connections of Offshore Energy Structures under Static Loads
(2018)
The future energy demand necessitates the exploration of all potential energy sources both onshore and offshore. Global trend has shifted towards offshore energy, which can be obtained from either carbon intensive or renewable options, hence requiring structures such as rigs, platforms, and monopiles. Most of these structures adopt easily installable construction techniques, where lower foundation need to be connected with the super structure by mean of grouted composite joints. Generally, these composite connections have exterior sleeve, interior pile and infill grout. Being located in remote offshore conditions, connections can experience considerable adverse loading during their lifetimes. Degradations were reported inside similar connections, which were installed in last three decades. Besides, grouting in the offshore sites may often be proven difficult, which eventually leads to reduced capacity of connections in the long run. Thus, repair and rehabilitation of such connections should be planned ahead to minimize operational delays and costs in the future. This study aims at characterizing the nature of crack generation in grouted connections and thereby identifying the potential of repair using suitable repair material. Scaled grouted joints were manufactured using a novel mold, and connections were loaded under static load to visualize the main failure pattern. The failure mechanism and loading capacity are found compatible to previous results from earlier literature. Grouted connection was then repaired using cementitious injectable grout. The effectiveness of the repair system is also discussed.