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The bond between polymer fibers and the surrounding cementitious matrix is essential for the development of concrete reinforcement. The single fiber pull-out test (SFPT) is the standard characterization technique for testing the bond strength. However, the different phases of debonding cannot be distinguished by the SFPT. This study investigates the debonding of different polymer fibers from the surrounding cementitious matrix with a modified SFPT and proposes methods to change the SFPT setup to generate more valuable information on the debonding mechanism. The SFPT was equipped with linear variable differential transformers (LVDT), digital image correlation (DIC) and acoustic emission (AE) analysis. The results demonstrate that the modified SFPT allows a better understanding of the different phases of debonding during fiber pull-out. Furthermore, bond strength values calculated by different methods reveal that the chemical bond of the investigated polymers is not different as reported by previous studies. Deformation measurements performed using LVDTs and DIC are suitable measuring techniques to characterize the debonding mechanism in SFPT. A correlation between recorded AE and debonding phases was not found.
Repair is an indispensable part of the maintenance of structures over their lifetimes. Structural grouting is a widely used remediation technique for concrete components, trenches, mine subsidence, dam joints, restoration of masonry structures, and geological stabilizations. A structural grout system should be injectable in narrow spaces and hence include ingredients with finer particles. Ultrafine cements are ideal for these type of demanding grouts due to their superior properties compared to that of the less expensive, but coarser ordinary Portland cement (OPC). Supplementary cementitious materials (SCMs) are often used to replace OPC clinker based binder in order to modify certain properties and to reduce costs. The most commonly used SCMs are fly ash (FA), and ground granulated blast furnace slag (GGBS). For various special applications microsilica (MS), and metakaolin (MK) are also used. Identifying the optimum replacement contents of OPC by SCMs are a challenge during the design of such grouts. The aim of this experimental study is to investigate the effect of the selected SCMs (FA, MS and MK) on the slump flow, time of efflux, viscosity, shrinkage, and compressive and flexural strength of ultrafine cement based grouts with constant water-binder ratio and superplasticizer content. The test program was formulated using Box-Behnken design principles. Maximum percentages of replacement with ultrafine cement was 6% by volume of cement for MS and 16% for FA, and MK. The results suggest that most investigated grouts have the potential to be used for structural applications. The appropriate quadratic models are then formulated through statistical tools and presented as response surfaces. The trends indicate that fly ash improves the rheological properties, whereas microsilica and metakaolin positively affect shrinkage and mechanical properties to some extent. Based on the influence of SCMs and priorities among the properties, Decision Matrix Analysis (DMA) is carried out to select the most suitable ones among the SCMs. The analysis suggests that microsilica and fly ash are more suitable as SCMs than metakaolin without affecting the properties.
Superplasticizer and Shrinkage Reducing Admixture Dosages for Microfine Cement in Grout Systems
(2019)
Grouts have numerous applications including crack repair as maintenance in construction industries. Microfine cements are intensively used for high strength mortar and grout products. They are ideal for injection grouting in structural repair. Such grouts should have suitable rheological properties to be injectable, especially those used in repair and rehabilitation. The use of superplasticizers (SP) in these products is thus becoming increasingly crucial to achieve favorable workability and viscosity properties. A difficulty in such grouts is the plastic shrinkage due to finer particles used. It is thus necessary to determine optimum SP and shrinkage reducing admixture (SRA) dosages for a microfine cement based grout. In this study, a saturation dosage was decided from two Polycarboxylate ether (PCE) based SPs in relation to neat cement using slump flow and rheological parameters. A range of grout mixtures was formulated containing micro silica (MS) and fly ash (FA), and tested for suitable rheological and mechanical parameters. Based on the results, a grout mixture with MS and FA was selected to determine optimum SRA content. According to the results, a SP dosage of 3% by weight of neat cement is sufficient to achieve saturation. The grout material including MS and FA can produce comparable properties to neat cement grout. MS is found to improve compressive strength within the range considered, whereas a higher FA content provides favourable rheological properties. Finally, a SRA dosage of 4%, which could reduce the shrinkage by about 43% after 28d days, is determined for the grout system.
Damage mechanisms analysis of reinforced concrete beams in bending using non-destructive testing
(2019)
Beams that are loaded in transverse direction are one of the main structural elements used in reinforced concrete structures. Bending beams are used, for example, in bridge girders or joists. The strength related failure modes at maximum loading can be divided into bending and shear failure that could occur with or without indication. Conventional design concepts used in practice for designing structural elements subjected to bending aim at failure modes with sufficient indication (e.g. large deflections or cracks), as it occurs in the case of secondary flexure-compression-failure. These indicators can also be used to identify structural changes of civil infrastructure systems (e.g. bridges) using non-destructive testing methods for Structural Health Monitoring (SHM). However, profound knowledge on the determining failure modes of bending beams is required for the reliable application of structural health monitoring. Therefore, resulting effects of different thermal and mechanical loads on the response of a structure are investigated by means of a bridge demonstrator. The results of this investigation are used for developing a monitoring system. Different non-destructive testing (NDT) methods have been used for analyzing the deformation behavior of a reinforced concrete beam in bending. The suitability of the different measuring techniques will be discussed by means of the obtained experimental results. For this purpose, the deformation behavior of a reinforced concrete beam having a span of 2.75 m was investigated in a four-point bending flexural test at laboratory scale. The focus is on the characterization of determining failure modes by the NDT methods and the comparison with classical measuring techniques (e.g. deformation measurements by displacement transducers). The bending tests have been accompanied by Acoustic Emission analysis (AE), optical deformation measurements using Stereophotogrammetry (SP) and Digital Image Correlation (DIC). The conducted tests have shown that the three-dimensional detection of deformations and resulting strains with optical techniques is beneficial for analyzing the damage mechanism of loaded structures and related crack formation and propagation. Optical techniques can be supplemented by acoustic emission testing which gives detailed information on crack formation and progressing damage. The combination of both techniques offers the application as efficient monitoring system for larger structures.
Alkali-activated materials are ideal for the repair of concrete structures in harsh environmental conditions due to their high durability in chemically aggressive environments. However, slag-based mortars, in particular, are prone to shrinkage and associated cracks. In this respect, the application of steel fibres is one solution to reduce the formation of shrinkage induced cracks and to improve post cracking behaviour of these mortars. This study investigated the influence of two different types of steel fibres on the tensile properties of two alkali-activated mortars. Direct tensile tests and single fibre pull-outs were performed to analyse the determining failure modes both on macro and micro scale. Mechanical testing was accompanied by non-destructive testing methods such as digital image correlation and acoustic emission for a detailed analysis of the fracture process.
Grouted connections are intensively used in offshore rigs, platforms as well as jacket and monopile offshore wind turbine structures. Being located in remote offshore conditions, these connections can experience considerable adverse loading during their lifetimes. Degradation was reported inside similar connections, which were installed in the last three decades. Grouting in the offshore sites may often be proven difficult, which eventually leads to reduced load-bearing capacity of connections in the long run. Thus, repair and rehabilitation of such connections should be planned ahead to minimize operational delays and costs. In this study, scaled grouted connections were manufactured using a novel mould, whose integrity were monitored using digital image correlation (DIC). The connections were loaded under static load to visualize the main failure pattern using distributed fibre optic sensors and acoustic emission (AE) analysis. Grouted connections were then repaired using a cementitious injectable grout. The effectiveness of the grout injection was monitored using dye penetration technique. Finally, specimens are reloaded to identify the potential of such repair for grouted connections.
Bending beams and slabs are typical examples for structural elements used for reinforced concrete structures such as bridge girders, T-beams and bridge decks. Their strength related failure modes at maximum loading can be divided into bending and shear failure. The failure of beams loaded in bending can occur with or without indication. Therefore, conventional design concepts aim on failure modes with sufficient indication (e.g. large deflections or cracks), as it occurs in the case of secondary flexural compression failure. These indicating factors can also be used for Structural Health Monitoring (SHM) of civil infrastructure systems (e.g. bridges) to identify structural changes. In this context, non-destructive testing (NDT) methods offer different techniques for measuring deflections or crack formation and opening. However, profound knowledge on the determining failure modes of bending beams and their detection by NDT methods is required for the reliable application of SHM. Different NDT methods have been used in this study for analysing the load-bearing behaviour of a reinforced concrete beam in bending. The different measuring techniques are briefly described and their applicability is discussed by means of experimental results. For this purpose, the load-bearing behaviour of a reinforced concrete beam having a span of 2.75 m was investigated in a four-point bending flexural test at laboratory scale. The focus is on the characterization of determining failure modes by optical NDT and the comparison with classical measuring techniques (e.g. deformation measurements by displacement transducers). The bending beam was equipped with two single-mode (SM) sensor fibres. One fibre served as Distributed Optical Fibre Sensor (DOFS), whereas the other fibre contained Fibre Bragg Grating (FBG) sensors. In addition, optical deformation measurements using Digital Image Correlation (DIC) and Stereophotogrammetry (SP) were conducted.
The authors are currently investigating the possibility to apply compaction grouting for offshore pile foundations (Jacket piles as well as monopiles) as a possible retrofitting technique for an optimised foundation concept. In this research project, we are developing a design approach aiming to predict the ideal amount and properties of a grout for a specific soil situation and desired improvement of pile bearing capacity after Installation and during service time. Both numerical and experimental tests have been carried out to investigate the injection process during which a highly viscous grout is injected into the soil under high pressure to displace and compact the surrounding soil without fracturing it. The implicit Material Point Method (MPM) based on a mixed formulation is the numerical technique chosen to deal with the expected large deformations and the arbitrary shape of the developing grout bulb. The usage of MPM prevents both the need of remeshing and the numerical instability induced by extensive mesh distortion. For validation with experimental results, we have constructed a testing chamber with one transparent sidewall. This chamber enables us to observe the injection process directly at the transparent vertical window and to measure the in-plane soil displacements and strains by means of the Digital Image Correlation (DIC) technique.
The results already reveal the interrelation of soil and grout properties for a successful usage of this common ground improvement technique.