Filtern
Erscheinungsjahr
- 2015 (17) (entfernen)
Dokumenttyp
- Beitrag zu einem Tagungsband (10)
- Vortrag (4)
- Zeitschriftenartikel (2)
- Sonstiges (1)
Schlagworte
- Elastomer (6)
- Seal (5)
- Aging (4)
- Compression (4)
- Compression set (4)
- Glass-rubber transition (4)
- O-ring (4)
- Irradiation (3)
- Cask (2)
- Leakage (2)
Eingeladener Vortrag
- nein (4)
Due to delays in the site-selection procedure to establish a deep geological repository for spent nuclear fuel and high level waste and in construction of the already licensed Konrad-repository for low and intermediate level waste without heat generation, extended periods of interim storage become more relevant in Germany. BAM is involved in most of the cask licensing procedures and especially responsible for the evaluation of cask-related long-term safety issues.
The long-term performance of elastomer seals for lid Systems of transport and storage casks whether used as auxiliary seals in spent fuel caslcs or as primary seals for low and intermediate level waste packages is an important issue in this context (Jaunich, 2013; Jaunich, 2014; Kömmling, 2015). The polymeric structure of these seals causes a complex mechanical behaviour with time-dependent elasticity reduction and loss of elastic recovery.
The paper presents first results of a comprehensive test Programme consisting of several static and dynamic mechanical short- and long-term tests which have been carried out at BAM on specimens made of representative types of elastomers, fluorocarbon rubber (FKM) and ethylene propylene diene rubber (EPDM). The investigation of the test results used to identify material models and their Parameters as well as the development of two finite element models for the numerical Simulation of tension and compression tests using the finite element code ABAQUS® are described. The calculation results are presented in comparison to the test results. The influence of important material and test parameters was investigated and discussed in sensitivity analyses.
Die Bundesanstalt für Materialforschung und –prüfung (BAM) wurde von der AG 3 der Kommission Lagerung hoch radioaktiver Abfallstoffe gebeten, Anforderungen an Behälter für die Endlagerung hoch radioaktiver Abfallstoffe im Hinblick auf ih-re Rückholbarkeit während des Endlagerbetriebes und ihre Bergbarkeit nach Ver-schluss des Endlagers über einen Zeitraum von 500 (bis 1.000 ?) Jahren darzu-stellen. Die BAM kommt diesem Wunsch auf der Grundlage ihrer langjährigen Er-fahrungen und Fachkenntnisse auf den Gebieten der Bauartprüfung und der si-cherheitstechnischen Begutachtung von Transport- und Lagerbehältern für radio-aktive Stoffe nach.
Elastomeric seals are used in many containers, including casks for radioactive waste. However, like all polymers, elastomers are prone to aging, which leads to a loss of sealing force and the ability for recovery which can ultimately result in leakage. Therefore it is important to be able to define an end-of-lifetime criterion and to judge the lifetime of elastomeric seals. For this reason, we started an aging program on three kinds of rubbers (HNBR, EPDM, FKM), monitoring the change of properties at four different aging temperatures over extended periods up to five years. The measured data is used for lifetime prediction by applying a suitable model.
High and ultra-high molecular weight polyethylenes are high performance materials, which are predestined for a wide range of applications due to characteristics like high density, low weight, good dimensional stability, high chemical resistance, and high hydrogen content. These polymers are used in two demanding areas: as implant material in medical technology (only ultra-high molecular weight polyethylenes) and as a component for neutron shielding purposes in casks for storage and transport of radioactive waste. In the medical field (joint replacements) as well as during neutron radiation shielding application, high and ultra-high molecular weight polyethylenes are exposed to gamma irradiation: in the first case requested as sterilization process and for surface-crosslinking and in the second case existing as a side effect of inserting the radioactive material in the cask.
Given that polyethylene as shielding material has to withstand any type of degradation affecting safety relevant aspects to be applicable for long-term radiation shielding purposes for instance over a period of 40 years, the durability of the material is of special interest. High molecular weight polyethylene (HMW-PE; LUPOLEN 5261Z; Lyondell Basell) and ultra-high molecular weight polyethylene (UHMW-PE; GUR 4120; Ticona) were subjected to gamma radiation and afterwards thermally treated. The gamma doses used are in the range of 50 to 600 kGy and irradiation takes place at RT using a Co-60 source. The planned thermal treatment will take place at a temperature of 125 °C for periods of minimum 30 days and maximum of five years. With the applied conventional analytical techniques it is possible to detect structural changes of both types of polyethylene induced by gamma irradiation and certainly of thermal treatment. Through gamma irradiation melting temperature, crystallinity, and density, respectively increased. Furthermore both polyethylenes get oxidized and cross-linked. With regard to the special application as neutron radiation shielding material in casks for storage and transport of radioactive materials, the impact of irradiation lead to changes of material properties. A consolidated view indicates that the detected changes of the irradiated (U)HMW-PE are not safety relevant for long-term neutron radiation shielding purposes over a period of 40 years in Germany.
In many fields the function of seal materials is required at low temperatures. Therefore the understanding of failure mechanisms at low temperatures is of high importance. In some applications elastomeric seals are used in environments with increased irradiation backgrounds, as e.g. in containers for radioactive waste. This paper reports on the influence of gamma irradiation on the low temperature properties of different fluorocarbon rubber (FKM) materials.
The samples were irradiated with gamma doses of up to 600 kGy and the induced changes of material properties were tested by methods sensitive to the rubber-glass transition, like DSC and DMA. Additionally, compression set measurements were performed to give information about recovery behaviour at low temperatures.
Elastomer seals are widely used as barrier seals in containers for low and intermediate level radioactive waste and for spent fuel transportation casks. In addition, they are also used for spent fuel storage and transportation casks (dual purpose casks (DPC)) as auxiliary seals to allow leakage rate measurements of metal barrier seals for demonstration of their proper assembling conditions. Depending on the area of use, the rubber materials have to demonstrate proper sealing performance with regard to mechanical, thermal, and environmental conditions as well as irradiation during the entire operation period. Concerning DPC, degradation effects should be limited in a way that, for example, effects from potentially released decomposition elements may not harm e.g. metal barrier seals. Leakage rate measurements should be possible also after long interim storage periods prior to subsequent transportation.
Because of the complex requirements resulting from the various applications of containers for radioactive waste and spent nuclear fuel, BAM has initiated several test programmes for investigating the behaviour of elastomer seals. In this contribution the current status is described and first results are discussed.
According to the relevant guidelines and regulations, the safe enclosure of radioactive Container contents has to be guaranteed for long storage periods as well as down to temperatures of -40 °C during transportation. As rubbers are widely used as the main sealing materials for Containers for low- and intermediate-level radioactive waste and as additional component to metal seals in spent fuel and high active waste Containers, a comprehensive eiastomer investigation Programme is in place at BAM. This Programme comprises investigations of overall eiastomer performance, durability, influence of gamma irradiation and low temperature behaviour.
In this paper we focus on the behaviour of eiastomer seals at low temperatures with regard to the potential increase in leakage as material properties of rubbers are strongly temperature-dependent. During continuous cooling, the material behaviour of elastomers changes in the rubber-glass transition temperature ränge from rubberlike entropy-elasticity to stiff energy-elasticity, allowing for almost no strain or retraction. Hence rubbers are normally used above their rubber-glass transition but the minimum limit at which they work has not been defined precisely. For the investigations, fluorocarbon (FKM) and ethylene-propylene-diene (EPDM) rubbers were selected, as they are often used in radioactive waste Containers. The elastomers were studied using several thermoanalytical methods and compression set. The results were compared with component tests to determine the temperature at which the sealing function of O-rings made of eiastomer breaks down. In addition to these results, under static conditions we designed a new measurement set-up which allows for a small deflection of the flange and simultaneous leakage rate measurement at low temperatures.
Unsere Aufgabe im Fachbereich 3.4 der Bundesanstalt für Materialforschung und prüfung (BAM) ist die sicherheitstechnische Begutachtung von Transport- und Lagerbehältern für radioaktiven Abfall, die für langfristige Zwischenlagerung ausgelegt sind. Ein Arbeitsschwerpunkt ist die Bewertung der Lebensdauer von Metall- und Elastomerdichtungen in den Behältern im Hinblick auf die Anforderungen für langfristige Behältersicherheit (min. 40 Jahre in Deutschland). Um die Eigenschaftsänderungen der Elastomerdichtungen während einer beschleunigten Alterung über lange Zeiträume (bis zu fünf Jahre) untersuchen zu können, wurde ein Alterungsprogramm an ausgewählten Elastomeren (HNBR, EPDM, FKM) begonnen.
Im Gegensatz zu Normalterungsverfahren altern wir keine Normteile, sondern O-Ringe im unverpressten sowie verpressten Zustand. Diese Vorgehensweise ermöglicht die Bewertung des Einflusses der Verpressung auf die Alterung sowie die Untersuchung des Bauteilversagens mittels Leckageratenmessungen unter anwendungsnahen Bedingungen. Weitere Charakterisierungsmethoden sind Härtemessung, dynamisch-mechanische Analyse (DMA), Thermogravimetrie (TGA), Druckspannungsrelaxation, Druckverformungsrest (DVR), Dichtebestimmung und Zugversuch. Das Ziel ist, die Leckagerate mit anderen Eigenschaften bzw. Methoden zu korrelieren, um so ein aussagekräftiges und leichter zu bestimmendes Lebensdauerkriterium für elastomere O-Ringe abzuleiten.
Während der Alterung können in Abhängigkeit von Material sowie Alterungsdauer und –temperatur Inhomogenitäten aufgrund von diffusionsbegrenzter Oxidation auftreten, durch die sich unterschiedliche Eigenschaften an der Oberfläche und im Volumen der Dichtung ergeben, was zu falschen Lebensdauerabschätzungen führen kann. Mittels Mikrohärtemessung über den Querschnitt werden diese Effekte charakterisiert und bei der Extrapolation mittels Zeit-Temperatur-Verschiebung und Arrheniusgraph berücksichtigt. Bisher liegen Daten von bis zu einem Jahr bei vier verschiedenen Temperaturen (75 °C, 100 °C, 125 °C und 150 °C) gealterten Proben vor. Nach 100 Tagen bei 150 °C weisen HNBR und EPDM schon einen DVR von über 80 % auf, aber noch keinen signifikanten Anstieg der Leckagerate. Diese sinkt zunächst während der Alterung, da die Permeabilität aufgrund von Vernetzungsreaktionen sinkt. Bei HNBR ist dies aufgrund der dominanteren Vernetzungsreaktionen während der Alterung noch stärker ausgeprägt als bei EPDM.