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Erscheinungsjahr
- 2015 (5) (entfernen)
Dokumenttyp
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- Englisch (5)
Schlagworte
- Process analytical technology (3)
- Hydroformylation (2)
- Prozessanalytik (2)
- Raman spectroscopy (2)
- Reaction monitoring (2)
- Absorption (1)
- Advanced process control (1)
- Barium and calcium silicate plass powders (1)
- CO2 (1)
- Carbon dioxide (1)
Hydroformylation represents an important homogeneous catalyzed process, which is widely used within chemical industry. Usually applied with simple alkenes like Propene and Butene aldehydes obtained from alkenes >C6 are relevant intermediates in production of plasticizers, surfactants and polymers. Today the active catalyst species is often based on valuable Rhodium complexes in aqueous solution. This implies the problem of limited water solubility of the reactands, which is acceptable for short chain lengths, but states a problem in case of higher alkenes. Along with that efficient separation and recycling of the catalyst becomes more complicated. There are different approaches tackling this problem, e.g., by using of salt formation in the BASF process or downstream distillation within the Shell process
The Collaborative Research Center InPROMPT aims to establish a novel process concept for the hydroformylation of long-chained olefins, using a rhodium complex as catalyst in the presence of syngas. Recently, the hydroformylation in micro-emulsions, which allows for the efficient recycling of the expensive rhodium catalyst, was found to be feasible. However, the temperature and concentration sensitive multi-phase system demands a continuous observation of the reaction to achieve an operational and economically feasible plant operation. For that purpose, we tested the potential of both NMR and Raman spectroscopy for process control assistance. The lab-scale experiments were supported by sampling for off-line GC-analysis as reference analytics. The results of the NMR experiments will be part of another contribution.
For absorption processes with fluctuating feed gas compositions it is vital to continuously adjust
the operation point to achieve energy efficiency. In this contribution a Raman-based advanced
process control (APC) is introduced for the absorption of carbon dioxide (CO2) using an aqueous
solution of monoethanolamine (MEA). The APC is based on a Raman spectroscopic analysis of
the composition and CO2 load of the scrubbing liquid and a non-linear model predictive control
(NMPC) to adjust the scrubbing liquid cycle. In addition, an outer real-time optimization loop is
set in place to update the set points for the absorption process depending on the current feed gas composition minimizing the energy consumption of the process. Implementation and testing of the APC have been carried out in a mini-plant at TU Berlin. During a plant operation of more than 160 hours robustness and stability of the APC were shown.
Sintering and foaming of barium and calcium silicate glass powder compacts have been studied for different powder milling. Sintering was measured by means of heating microscopy backed up by XRD, DTA, Vacuum Hot Extraction (VHE) and electron microscopy. Foaming intensity strongly increased with decreasing glass partiefe size. Although powder compacts were uniaxially pressed and sintered in ambient air, foaming was affected by the milling atmosphere and most intensive for milfing in C02. Conformingly, VHE studies revealed that foaming of fully sintered samples was mainly driven by C02, even for powders milled in technical air, Ar and N2. Prolonged storage of air milled barium silicate glass powders in ambient air before pressing and sintering caused further increase of foaming intensity. These findings indicate that carbonaceous species are preferentially trapped to or close beneath the powder surface during milling and later storage. The temperature range of C02 degassing from fully sintered barium and calcium silicate g/ass powder compacts fits the temperature ranges of decomposition of BaC03 and CaC03 mix-milled with the respective barium and calcium silicate glass powders.
The paper presents an experimental program aiming at assessing the mechanical performance of rammed earth walls, namely under compression and shear loading. Axial compression and diagonal compression tests were carried out for this purpose, which allowed determining important mechanical parameters, such as compressive strength, Young's modulus, Poisson's ratio, shear strength and shear modulus. Furthermore, it allowed assessing the level of non-linear behaviour of the respective stress–strain relationships as well as the failure modes. The experimental results were then used in the calibration of numerical models (finite element method) for simulating the non-linear behaviour of rammed earth under shear loading. Both macro- and micro modelling approaches were considered for this purpose. The total strain rotating crack model was used to simulate the behaviour of the rammed earth material, while the Mohr–Coulomb failure criterion was used to simulate the behaviour of interfaces between layers. In general, the numerical models achieved good agreement with the experimental results, but uncertainties related to the definition of the input parameters required to perform a sensitivity analysis. The compressive strength, the Poisson's ratio, the tensile strength and the tensile fracture energy revealed to be the most important parameters in the analyses.