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- 2022 (16) (entfernen)
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- Air-coupled ultrasound (7)
- Non-destructive testing (7)
- Fluidics (4)
- Building materials (3)
- Civil engineering (3)
- Fluidic oscillators (3)
- Frequency modulation (3)
- Nondestructive testing (3)
- Additive manufacturing of concrete (2)
- Aeroacoustics (2)
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Eingeladener Vortrag
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Development of an Accurate and Robust Air-Coupled Ultrasonic Time-of-Flight Measurement Technique
(2022)
Ultrasonic time-of-flight (ToF) measurements enable the non-destructive characterization of material parameters as well as the reconstruction of scatterers inside a specimen. The time-consuming and potentially damaging procedure of applying a liquid couplant between specimen and transducer can be avoided by using air-coupled ultrasound. However, to obtain accurate ToF results, the waveform and travel time of the acoustic signal through the air, which are influenced by the ambient conditions, need to be considered. The placement of microphones as signal receivers is restricted to locations where they do not affect the sound field. This study presents a novel method for in-air ranging and ToF determination that is non-invasive and robust to changing ambient conditions or waveform variations. The in-air travel time was determined by utilizing the azimuthal directivity of a laser Doppler vibrometer operated in refracto-vibrometry (RV) mode. The time of entry of the acoustic signal was determined using the autocorrelation of the RV signal. The same signal was further used as a reference for determining the ToF through the specimen in transmission mode via cross-correlation. The derived signal processing procedure was verified in experiments on a polyamide specimen. Here, a ranging accuracy of <0.1 mm and a transmission ToF accuracy of 0.3μs were achieved. Thus, the proposed method enables fast and accurate non-invasive ToF measurements that do not require knowledge about transducer characteristics or ambient conditions.
Air-coupled ultrasonic (ACU) testing has proven to be a valuable method for increasing the speed in non-destructive ultrasonic testing and the investigation of sensitive specimens. A major obstacle to implementing ACU methods is the significant signal power loss at the air–specimen and transducer–air interfaces. The loss between transducer and air can be eliminated by using recently developed fluidic transducers. These transducers use pressurized air and a natural flow instability to generate high sound power signals. Due to this self-excited flow instability, the individual pulses are dissimilar in length, amplitude, and phase. These amplitude and angle modulated pulses offer the great opportunity to further increase the signal-to-noise ratio with pulse compression methods.
In practice, multi-input multi-output (MIMO) setups reduce the time required to scan the specimen surface, but demand high pulse discriminability. By applying envelope removal techniques to the individual pulses, the pulse discriminability is increased allowing only the remaining phase information to be targeted for analysis. Finally, semi-synthetic experiments are presented to verify the applicability of the envelope removal method and highlight the suitability of the fluidic transducer for MIMO setups.
Ultrasonic measurement technology has become indispensable in NDT-CE. Air-coupled ultrasonic (ACU) measurement techniques promise to reduce measurement time. However, the signal quality suffers from large specific impedance mismatch at the transducer-air and air-specimen interface. Additionally, large pressure amplitudes are necessary for the penetration depth required in NDT-CE applications. To address the specific requirements of ultrasonic testing in NDT-CE, a robust ACU transducer was developed, that generates ultrasound by quickly switching a pressurized air flow. The simple design of the fluidic transducer makes the device maintenance free and resilient against harsh environmental conditions. Since the signal is generated by aeroacoustics, there is no specific impedance mismatch between the transducer and the surrounding air. The ultrasonic signal exhibits frequencies in the 30-60 kHz range and is therefore well suited to penetrate heterogenous materials such as concrete. This contribution gives an introduction in the working principle and signal characteristics of the fluidic transducer. Its applicability to measurements in concrete is verified. A detailed outlook is given to discuss the future potential of fluidic ultrasonic actuators.
Ultrasonic testing is a widely applied measurement method in materials research and medicine. Commonly, a transducer is coupled to the specimen directly or via a liquid coupling agent. While reducing acoustic transmission losses significantly, this procedure is time-consuming and cannot be used for sensitive specimens. Air-coupled ultrasound is a viable alternative in such cases, although suffering from very high acoustic transmission losses between transducer, air and specimen. The recently introduced fluidic transducer (FT) generates ultrasound by utilizing the instability of a supersonic air jet switched inside a fluidic amplifier. Since only air is used as the working medium and no vibrating surfaces are used for ultrasound generation, the transducer is able to efficiently generate large acoustic pressure amplitudes. The resulting acoustic field shares its directivity with the ejected high-velocity air jet. Thus, the acoustic energy needs to be redirected from the jet axis in order to make the fluidic transducer applicable to sensitive specimens. In this study, the effectivity of using sonic crystals (SCs) for this redirection is investigated using acoustic and flow measurements. SCs are air-permeable while being reflective to large acoustic frequency bands. It was shown that both a defect waveguide and a mirroring strategy successfully redirected the acoustic field from the air jet. Furthermore, the interaction of flow and SC showed strong acoustic quenching if the SC was placed too close to the FT outlet. Blockage of the jet entrainment due to the SC may result in slightly higher off-axis flow velocities locally, which should be considered in sensitive applications.
Das vorliegende Arbeitspapier stellt den Stand des Wissens und der Forschung zum Einsatz von Sensorik in Straßenbefestigungen zur Erfassung von Eingangsgrößen und Merkmalen für die Substanzbewertung zusammenfassend dar. Unter Sensorik versteht dieses Arbeitspapier ganz allgemein technische Einrichtungen, mit denen man die Werte von physikalischen Größen erfassen und zur Interpretation darstellen kann.
Several countries, which use or used nuclear power, started to destruct nuclear power plants. Thus, large amounts of radioactive waste have to be stored safely during the next decades. Large underground caverns will
be used a nuclear waste disposal. Once the cavern is full, a sealing construction is required. The sealing should avoid the contact to any fluids or substances of the storage barrels and reduce hazardous radiation.
The majority of ultrasonic devices used for non-destructive testing in civil engineering require contact with the surface of the concrete (specimen), which significantly increases the time required for the measurement. This makes it impractical for extensive investigation of large-scale structures such as bridge decks, foundations, or tunnels.
In a pioneering approach, fluidic oscillators are used as contact
free ultrasonic sources to overcome the aforementioned limitations. These robust and cost-effective actuators require only pressurised air and are ideally suited for harsh environments. At a constant supply pressure, they generate a continuous monofrequent actuation signal. Further, varying the supply pressure via a fast pressure regulator was found to generate a frequency modulated signal which enabled time-of-flight measurement with an added advantage of increased signal to noise ratio. To demonstrate the feasibility of this novel idea of non-contact ultrasound, the results of the initial tests are presented.
The majority of ultrasonic devices used for non-
destructive testing in civil engineering require contact with the
surface of the concrete (specimen), which significantly increases
the time required for the measurement. This makes it impractical
for extensive investigation of large-scale structures such as bridge
decks, foundations, or tunnels.
In a pioneering approach, fluidic oscillators are used as contact
free ultrasonic sources to overcome the aforementioned limi-
tations. These robust and cost-effective actuators require only
pressurised air and are ideally suited for harsh environments. At
a constant supply pressure, they generate a continuous mono-
frequent actuation signal. Further, varying the supply pressure
via a fast pressure regulator was found to generate a frequency
modulated signal which enabled time-of-flight measurement with
an added advantage of increased signal to noise ratio. To
demonstrate the feasibility of this novel idea of non-contact
ultrasound, the results of the initial tests are presented.
Das Bauwesen erfordert sehr hohe Flächenleistungen, so dass der physische Kontakt zur Oberfläche möglichst vermieden werden sollte, um eine hohe Verfahrgeschwindigkeit der Sensoren zu gewährleisten. Andererseits weisen luftgekoppelte, membranbasierte Aktuatoren durch den Impedanzsprung sehr hohe Verluste auf. Daher stellt das schnelle berührungslose Ultraschallmessen immer noch eine ungelöste Herausforderung im Bauwesen dar.
In general, wind turbines transform the kinetic energy of the wind into electric power. Thereby, the wind turbine blades are facing unsteady loads which are transferred to the hub to generate a rotation of the turbine’s axis. This brief introduction focuses on the aerodynamics of the blades and the corresponding loads. Starting with the basic flow field and loads of an airfoil, terms like stagnation point, boundary layer, Reynolds number, transition, and separation are introduced. For different geometries, lift and drag coefficient curves are discussed. Then, full wings will be considered, including their three-dimensional flow field due to wing tip vortices and crossflows. As a main source of increased loads, unsteady effects are explained in more detail such as gusts, tower passing, earth boundary layer crossing, free stream turbulences, yaw misalignment, etc. At the end, extra loads due to an oscillating free stream are introduced.
Introduction of a monitoring system for Bingham fluids in additive manufacturing with concrete
(2022)
Freeform additive manufacturing of concrete structures is a rising technology in civil engineering with several fascinating advantages. Nonetheless, to ensure reliability and structural integrity, standards and quality control are required in the future to bring this technology into the market. As the concrete is manufactured continuously, continuous quality control of the printing process is also required, i.e. comprehensive process monitoring. At BAM, a test rig will be installed, enabling the printing of concrete structures with a maximum size of 2 m x 1 m x 1 m (l x w x h). Here, process monitoring is the focus of the test rig. In this study, we show the results of the first pump tests, including the measurement of several parameters such as temperature and pressure along the supply system, i.e. from the concrete pump to the printer head.
The majority of ultrasonic devices used for non-destructive testing in civil engineering require contact with the surface of the concrete (specimen), which significantly increases the time required for the measurement. This makes it impractical for extensive investigation of large-scale structures such as bridge decks, foundations, or tunnels.
In a pioneering approach, fluidic oscillators are used as contact free ultrasonic sources to overcome the aforementioned limitations. These robust and cost-effective actuators require only pressurised air and are ideally suited for harsh environments. At a constant supply pressure, they generate a continuous mono-frequent actuation signal. Further, varying the supply pressure via a fast pressure regulator was found to generate a frequency modulated signal which enabled time-of-flight measurement with an added advantage of increased signal to noise ratio. To demonstrate the feasibility of this novel idea of non-contact ultrasound, the results of the initial tests are presented.
Ultrasonic measurement technology has become indispensable in NDT-CE. Air-coupled ultrasonic (ACU) measurement techniques promise to reduce measurement time. However, the signal quality suffers from large specific impedance mismatch at the transducer-air and air-specimen interface. Additionally, large pressure amplitudes are necessary for the penetration depth required in NDT-CE applications.
To address the specific requirements of ultrasonic testing in NDT-CE, a robust ACU transducer was developed, that generates ultrasound by quickly switching a pressurized air flow. The simple design of the fluidic transducer makes the device maintenance free and resilient against harsh environmental conditions. Since the signal is generated by aeroacoustics, there is no specific impedance mismatch between the transducer and the surrounding air. The ultrasonic signal exhibits frequencies in the 30-60 kHz range and is therefore well suited to penetrate heterogenous materials such as concrete. This contribution gives an introduction in the working principle and signal characteristics of the fluidic transducer. A detailed outlook is given to discuss the future potential of fluidic ultrasonic actuators.
Hydration is the exothermic reaction between anhydrous cement and water, which forms the solid cement matrix of concrete. Being able to evaluate the hydration is of high interest for the use of both conventional and more climate-friendly building materials. The experimental monitoring is based on temperature or moisture measurements. The first needs adiabatic conditions, which can only be achieved in laboratory. The latter is often measured comparing the weight of the material sample before and after oven drying, which is time-consuming. This study investigates the moisture content of two cement-based and two calcium sulphate based mixtures for the first 90 days by using the calcium carbide method and oven drying at 40 °C and 105 °C (Darr method). Thereby, the amount of chemically bound water is determined to derive the degree of hydration. The calcium carbide measurements highly coincide with oven drying at 40 °C. The calcium carbide method is therefore evaluated as a suitable alternative to the time-consuming Darr drying. The prompt results are seen as a remarkable advantage and can be obtained easily in laboratory as well as in the field.
Introduction of a monitoring system for Bingham fluids in additive manufacturing with concrete
(2022)
Freeform additive manufacturing of concrete structures is a rising technology in civil engineering with several fascinating advantages. Nonetheless, to ensure reliability and structural integrity, standards and quality control are required in the future to bring this technology into the market. As the concrete is manufactured continuously, continuous quality control of the printing process is also required, i.e. comprehensive process monitoring. At BAM, a test rig will be installed, enabling the printing of concrete structures with a maximum size of 2 m x 1 m x 1 m (l x w x h). Here, process monitoring is the focus of the test rig. In this study, we show the results of the first pump tests, including the measurement of several parameters such as temperature and pressure along the supply system, i.e. from the concrete pump to the printer head.