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- Structural modelling (4)
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Organisationseinheit der BAM
The research project "Ultrasonic Net for Concrete Monitoring (UNeCOM)" aims at developing a methodology for an embedded ultrasonic network for the condition assessment of infrastructure constructions. Civil engineering structures made of concrete, which are located in tectonically active regions or undergo special loading conditions, may require continuous monitoring. It is important to assess the condition of the building and its stability to recognise and classify the effect of a seismic event or evolving damage at early stages before failure occurs. Embedded ultrasonic sensors offer the possibility to detect changes in the material and degradation mechanisms from inside the structure in areas which are difficult or impossible to inspect otherwise. In contrast to conventional ultrasonic testing methods, where the concrete surfaces are scanned with ultrasound probes, this new approach uses sensors, which are embedded into concrete, eliminating the effect of variable coupling conditions between sensors and concrete. This method allows an integral detection of changes in the concrete structure, for example due to seismic activities, to detect mechanical impacts, as well as degradation of the material due to overloading. Such methods have great relevance especially for the monitoring of constructions like power plants, bridges, offshore structures and other structures with high technical safety requirements. The sensor network can be controlled remotely through the internet which is also being used for data transfer. The embedded sensor network is designed to monitor structural damage and concrete degradation globally with high sensitivity.
Aufbau eines historischen Mauerwerkskörpers ("Obelix") zur Bewertung von zerstörungsfreien Verfahren
(2004)
Zusammenfassung
Auf dem Gelände der BAM entstand im Frühjahr 2003 ein Probekörper, der die Verbindung bildet zwischen Laborprüfkörpern und realen Bauwerken aus Mauerwerk. Er dient der Validierung und Weiterentwicklung von zerstörungsfreien Prüfverfahren zur Untersuchung von historischem Mauerwerk. Dabei wurde große Sorgfalt auf die Materialauswahl und den strukturellen Aufbau gelegt. Die Materialien sollten denen von realen, historischen Bauwerken entsprechen. Der strukturelle Aufbau ergibt sich aus praxisrelevanten Fragestellungen. Der Probekörper steht auch anderen Arbeitsgruppen für Verfahrensvalidierungen zur Verfügung.
CHEF provides knowledge about flood protection of cultural heritage objects and directly supports the European Floods Directive by giving recommendations on how to assess the vulnerability of monuments. A comprehensive analysis of protective measures BEFORE, DURING and AFTER a flood has been carried out within the project, including technical and administrational measures. An overview of these measures is given, followed by recommendations on how to establish the most effective protective strategies.
The non-destructive assessment of cracks in concrete is a common task for which non-destructive evaluation solutions have been published. Primarily, these tests have been carried out on artificial cracks that have been created by using notches instead of natural cracks. This study evaluates a procedure designed to create reproducible and controlled cracks in concrete. The procedure is based on using expanding mortar in a series of blind holes. This is done in combination with carefully aligned reinforcement to guide the direction of the crack development. The depth of the crack is also controlled by reinforcement. Crack depth varies statistically in the range of the Maximum aggregate size (16 mm) used for concrete.
Decades of non-destructive evaluation (NDE) for the quality assurance of concrete bridges revealed the necessity of developing procedures for building reference specimens for different defects. External objects have been widely used in specimen construction to represent defects. However, embedded materials can alter the actual defect characteristics, interrupting the NDE responses. This study proposes new approaches to fabricating reference specimens for reinforced concrete that feature substantial defects, including cracks, delamination, honeycombing and rebar corrosion, without external objects. As a result, realistic responses can be acquired to identify promising NDE methods for characterising actual deteriorations. The procedures were produced with the intent of being reproducible in any laboratory. Destructive and non-destructive testing methods were performed to verify the effectiveness of the processes in creating defects. This study provides research laboratories with techniques for
fabricating reference specimens for characterising defects and assessing the performance of NDE technologies.
Ziel des von der Europäischen Kommission geförderten Projektes ONSITEFORMASONRY war die Entwicklung und Optimierung von Verfahren und Verfahrenskombinationen für die Bewertung der Struktur- und Materialeigenschaften von historischem Mauerwerk. Es wurden zerstörungsfreie und zerstörungsarme Methoden wie z. B. Radar, Ultraschall, Impact-Echo, Mikroseismik, aktive Thermografie und Flat-Jack weiterentwickelt und im Rahmen einer Vielzahl von Fallstudien vor Ort eingesetzt. In dieser Veröffentlichung werden die Ergebnisse des Projektes vorgestellt, und es wird auf weiterführende Literatur und Informationsquellen verwiesen.
Muon Tomography of the Interior of a Reinforced Concrete Block: First Experimental Proof of Concept
(2021)
Quality assurance and condition assessment of concrete structures is an important topic world-wide due to the aging infrastructure and increasing traffic demands. Common topics include, but are not limited to, localisation of rebar or tendon ducts, geometrical irregularities, cracks, voids, honeycombing or other flaws. Non-destructive techniques such as ultrasound or radar have found regular, successful practical application but sometimes suffer from limited resolution and accuracy, imaging artefacts or restrictions in detecting certain features. Until the 1980s X-ray transmission was used in case of special demands and showed a much better resolution than other NDT techniques. However, due to safety concerns and cost issues, this method is almost never used anymore. Muon tomography has received much attention recently. Novel detectors for cosmic muons and tomographic imaging algorithms have opened up new fields of application, such as the investigation of freight containers. Muon imaging also has the potential to fill some of the gaps currently existing in concrete NDT. As a first step towards practical use and as a proof of concept we used an existing system to image the interior of a reference reinforced 600 kg concrete block. Even with a yet not optimized setup for this kind of investigation, the muon imaging results are at least of similar quality compared to ultrasonic and radar imaging, potentially even better. The data acquisition takes more time and signals contain more noise, but the images allowed to detect the same important features that are visible in conventional high energy X-ray tomography. In our experiment, we have shown that muon imaging has potential for concrete inspection. The next steps include the development of mobile detectors and optimising acquisition and imaging parameters.
The field of non-destructive testing of civil structures (NDT-CE) has been continuously growing. Due to the complexity and diversity of civil constructions as well as the heterogeneity of concrete, specific standards or guidelines for the application of modern NDT-CE are still missing. The development of individual solutions is the current approach, which is just as challenging as it is common for NDT-CE.
With the increasing development and commercialization of NDT-CE technology, the group of practitioners is growing. To ensure a good level of quality in the industry, it appears necessary to establish adequate means.
Naturally, the performance of NDT-CE methods regarding a specific application is strongly dependent on choosing the most suitable inspection technique and applying it correctly, generally referred to as the inspection procedure in the field of NDT. There are well-defined guidelines regarding procedure documentation and handling in many fields of NDT (e.g. nuclear, aerospace or automotive) according to the high importance of procedures in assuring a successful and reliable application. For a long time, this has not always been the case with NDT-CE, which is still considered a unique discipline of NDT. Part of the reason for that might be the young development state of NDTCE, the heterogeneity of building materials like concrete, timber or masonry as a material and the diversity of civil structures. In consequence, NDT-CE procedure development is considered challenging.
Among other aspects, addressed in the subcommittee on Quality Assurance (UA-QS) within the committee for NDT-CE of the German Society for Nondestructive Testing (DGZfP), part of its work aims at establishing an adequate basis for NDT-CE procedure development. While some of the highly developed approaches from other industries are taken into consideration, they need to be analyzed regarding their suitability for NDT-CE and adapted accordingly. For a procedure to be as defined as possible, it needs to contain sufficient information, such as the scope and limitations regarding material, geometry and condition of the test object, inspection parameters, calibration, data acquisition, analysis criteria as well as requirements regarding the inspection personnel.
For a successful implementation in the field, it is important to define the specific procedure as precisely as possible. Despite the necessity of a great amount of information to be included, the procedure needs to be suitable for efficient field application.
The UA-QS is developing a guideline for NDT-CE procedures suitable for application in this field of NDT to ensure correct and reproducible application. To demonstrate and evaluate this concept, specific examples of procedures are also produced. In particular, the UA-QS has developed a procedure for the detection and positioning of tendon ducts using Ground Penetrating Radar (GPR). This procedure is tested regarding the practical applicability in a roundrobin on a defined type of reference test block.
Strategies and methodologies for the assessment of historic masonry structures based on non-destructive and minor-destructive testing methods were developed in the European Research Project ONSITEFORMASONRY and were successfully applied to assess the structure and material properties of selected structural elements in the Altes Museum in Berlin-Mitte.
For the planning of a broad reconstruction within the framework of a master plan concerning the whole of Museum Island in Berlin, several questions arose which are also typical for other historic structures in general, thus the Altes Museum was chosen as a pilot site for the validation of non-destructive testing methods.
Building stones are porous media and they can deteriorate through moisture ingress and secondary damage such as crystallization of soluble salts. Not only is this due to the increasing number of flood events in the past years but also structural damages of houses from activity such as leakage or rising moisture (groundwater) are the main causes. The potential benefit of several nondestructive testing methods to assess water damage in building stone has been studied in a field-scale experiment. Three testing walls made of fired clay brick, sandstone, and spongilite were flooded and their drying behavior monitored using infrared thermography, complex resistivity, ground penetrating radar, and ultrasonics. The results were compared to the average moisture content determined by gravimetric weighing of the specimens. Qualitatively, the results of the different nondestructive testing methods matched well. But in terms of quantitative data, some scatter was observed and the results should be viewed with care. Collecting time-consuming calibration data would help to overcome this problem, but especially when dealing with historic building structures, this is not always possible in practice.
ONSITEFORMASONRY is a research project funded by the European Commission under the 5. Framework Programme 1998-2002 in the Thematic Programme: Energy, Environment and Sustainable Development and the Key Action: The City of Tomorrow and Cultural Heritage.
The main objective of the project is the development and improvement of methodologies for the evaluation of the structure of historic masonry Cultural Heritages. For effective restoration and conservation of historic buildings, a detailed assessment of the structural safety and physical damages of the masonry structure is required. Therefore, typical masonry damages and the most frequent pathologies in each region have been identified and summarised in a catalogue of problems and damages. Selected non-destructive (NDT) and minor-destructive (MDT) techniques are performed by the partners including the development of software packages for fast and automated data analysis. The strategy for an effective and useful combination of different NDT and MDT methods will be worked out considering the results of case studies and taking into account the experiences of the consortium members. Recommendations and guidelines for the application of the integrated methodologies will be developed in close co-operation with end-users.