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- Al/Ti dissimilar joints (1)
- Antifouling (1)
- Bacterial adhesion (1)
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- Dissimilar friction stir welding (1)
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Organisationseinheit der BAM
Understanding the void defect formation mechanism and simultaneous predicting the tool service life in friction stir welding are critical for optimizing the welding parameters. However, the void defect formation mechanism in friction stir welding is not yet elucidated. In this study, a novel integrated thermal-fluid-structure coupling model of the friction stir welding process was proposed for simultaneous prediction of the weld formation and tool service life. A new non-uniform distribution model of the tool-workpiece contact pressure was proposed to describe the interaction between the tool and the workpiece. The void defect formation mechanism was quantitatively studied using the proposed integrated thermal-fluid-structure coupling model. The results show that the plastic material flows in the horizontal direction and can completely fill the cavity behind the tool for the welding condition of forming a sound weld. While the tool-workpiece contact interfacial frictional shear stress in the rear of the tool is decreased significantly which leads to a severe decrease in the plastic material flow velocity. Therefore, after bypassing the tool from the retreating side, the plastic material at the bottom of the weld stagnates, and void defect forms in the middle and lower part of the weld at the advancing side. The difference between the maximum and the minimum tool-workpiece contact pressure could serve as a numerical criterion to predict void defects. A sound joint is formed when the difference is lower than the critical value of 15 MPa, while a void defect is formed in the weld if it is higher than this critical value. The maximum equivalent stress acting on the tool is located at the pin root with severe stress concentration at a high welding speed. The front of the tool is subjected to tensile stress while its rear is subjected to compressive stress, therefore the tool is apt to fracture at its root under an inappropriate welding condition. The average normal stress of the tool varies periodically with its period consistent with the rotation period of the tool. The service life of the tool is decreased with the increase in welding speed and the decrease in rotation speed. The model is validated by experimental results.
Friction stir welding (FSW) has the capacity to join the Al/Ti dissimilar structures with superior mechanical properties. The microstructures and mechanical characteristics of Al/Ti dissimilar FSW joints are determined by the heat and mass transfer during the welding process. However, a quantitative study of the Al/Ti dissimilar FSW process is lacking. Therefore, using the computational fluid dynamics (CFD) and volume of fluid (VOF) approach, a multi-phase model was constructed for quantitatively analyzing the heat and mass transfer behaviour in dissimilar FSW of TC4 titanium alloy and AA2024-T4 aluminium alloy. The mixed material was treated as a functionally graded material (FGM) to compute the thermophysical characteristics at the weld nugget zone (WNZ). Due to the vast disparity in the thermophysical characteristics of aluminum and titanium alloy, the temperature field in Al/Ti dissimilar FSW was severely asymmetric. The temperature of titanium alloy on the advancing side (AS) was higher than that of aluminium alloy on the retreating side (RS) at the same distance from the tool centre line near the tool shoulder, but it was lower than that of aluminium alloy on the RS without the influence of the shoulder. Due to the high flow stress of titanium alloy, plastic material flow mostly occurred on the RS of aluminium alloy in the Al/Ti dissimilar FSW, with its percentage exceeding 80%. This model was validated by experiment results.
Active antibacterial and antifouling surface coating via a facile one-step enzymatic cross-linking
(2017)
Prevention of microbial contamination of surfaces is one of the biggest challenges for biomedical applications. Establishing a stable, easily produced, highly antibacterial surface coating offers an efficient solution but remains a technical difficulty. Here, we report on a new approach to create an in situ hydrogel film-coating on glass surfaces made by enzymatic cross-linking under physiological conditions. The cross-linking is catalyzed by horseradish peroxidase (HRP)/glucose oxidase (GOD)-coupled cascade reactions in the presence of glucose and results in 3D dendritic polyglycerol (dPG) scaffolds bound to the surface of glass.
These scaffolds continuously release H2O2 as long as glucose is present in the system. The resultant polymeric coating is highly stable, bacterial-repellent, and functions under physiological conditions. Challenged with high loads of bacteria (OD540 = 1.0), this novel hydrogel and glucose-amended coating reduced the cell viability of Pseudomonas putida (Gram-negative) by 100% and Staphylococcus aureus (Gram-positive) by ≥40%, respectively. Moreover, glucose-stimulated production of H2O2 by the coating system was sufficient to kill both test bacteria (at low titers) with >99.99% Efficiency within 24 h. In the presence of glucose, this platform produces a coating with high effectiveness against bacterial adhesion and survival that can be envisioned for the applications in the glucose-associated medical/oral devices.