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Sintering and foaming of barium and calcium silicate glass powder compacts have been studied for different powder milling. Sintering was measured by means of heating microscopy backed up by XRD, DTA, Vacuum Hot Extraction (VHE) and electron microscopy. Foaming intensity strongly increased with decreasing glass partiefe size. Although powder compacts were uniaxially pressed and sintered in ambient air, foaming was affected by the milling atmosphere and most intensive for milfing in C02. Conformingly, VHE studies revealed that foaming of fully sintered samples was mainly driven by C02, even for powders milled in technical air, Ar and N2. Prolonged storage of air milled barium silicate glass powders in ambient air before pressing and sintering caused further increase of foaming intensity. These findings indicate that carbonaceous species are preferentially trapped to or close beneath the powder surface during milling and later storage. The temperature range of C02 degassing from fully sintered barium and calcium silicate g/ass powder compacts fits the temperature ranges of decomposition of BaC03 and CaC03 mix-milled with the respective barium and calcium silicate glass powders.
The manufacture of sintered glasses and glass-ceramics, glass matrix composites, and glass-bounded ceramics or pastes is often affected by gas bubble formation. Against this background, we studied sintering and foaming of barium silicate glass powders used as SOFC sealants using different powder milling procedures. Sintering was measured by means of heating microscopy backed up by XPD, differential thermal analysis, vacuum hot extraction (VHE), and optical and electron microscopy. Foaming increased significantly as milling progressed. For moderately milled glass powders, subsequent storage in air could also promote foaming. Although the powder compacts were uniaxially pressed and sintered in air, the milling atmosphere significantly affected foaming. The strength of this effect increased in the order Ar ≈ N2 < air < CO2. Conformingly, VHE studies revealed that the pores of foamed samples predominantly encapsulated CO2, even for powders milled in Ar and N2. Results of this study thus indicate that foaming is caused by carbonaceous species trapped on the glass powder surface. Foaming could be substantially reduced by milling in water and 10 wt% HCl.