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Revealing the inner secrets of intumescent chars by advanced small scale tests combined with µ-CT
(2015)
Testing of intumescent coatings for Steel is usually done in intermediate scale or even full scale experiments and is hence quite expensive. We developed two complementary small scale tests, simulating fully developed Tire. First is a strongly modified electrical muffle furnace, which is now able to follow the Standard temperature-time curve (according EN 1363-1) for 90 min in a very accurate manner. Düring the experiment backside temperatures are recorded and the growth of the char is observed with a custom made high temperature endoscope. Second is a testing apparatus based on a propane-oxygen-bumer for direct severe flame impingement of coated samples, reaching temperatures far above 1500 °C.
Our small scale samples are coated Steel plates of a size of 75 x 75 x 2 mm3. The structure-propertyrelation between additives, thermal properties and morphology of the char were examined using a well determined series of samples consisting of basic composition mixed with different additives. With the burner-testing-apparatus we studied the behavior of a high performance coating, which shows a transformation of the carbonaceous char into a ceramic foam at temperatures as high as 1600 °C. Nondestructive micro-computed tomography was used to characterize the morphology of the char. According to the structure of the foams we used different analytic methods like cell-detection or wallthickness-analysis. Additional scanning electron and optical microscopy were performed. The combination of the CT-data with the measured backside temperatures of the different samples provides us a deep understanding of the interaction between isolating properties and morphology of intumescent chars.
Die sehr gute Reproduzierbarkeit von tomographischen Messungen zusammen mit den digital vorliegenden Ergebnissen ermöglicht die zerstörungsfreie dreidimensionale quantitative Analyse der untersuchten Bauteile und Proben mit Methoden der Bildverarbeitung. Vorwiegend für den Nachweis von Poren eingesetzt, lassen sich mit CT auch unterschiedliche Materialbestandteile analysieren, wobei die einzige Voraussetzung ein hinreichender Unterschied (es genügen wenige Prozent) in den Röntgenabsorptionseigenschaften der zu unterscheidenden Bestandteile ist.
Mit den in der Bundesanstalt für Materialforschung und -prüfung entwickelten Computertomographieanlagen kann der Anteil von Hohlräumen und Materialbestandteilen einer Probe bestimmt werden, wobei die Größe der nachzuweisenden Bestandteile sich über mehrere Größenordnungen erstreckt.
An ausgewählten Beispielen aus den Bereichen Keramik, Bodenproben und Fahr-bahnübergangssystemen aus Asphalt werden die quantitativen Ergebnisse dargestellt und die in der Bestandteilanalyse erreichbare Genauigkeit diskutiert.
A novel 3D-CT scanner was set up at BAM to extend the applicability of the X-ray transmission microtomography (µ-CT) to specimens up to 30 cm in diameter. The scanner consists of a bipolar 320 kV micro focus tube and a flat panel detector of amorphous silicon. Minimisation of scattered radiation, control of room and system temperature, and corrective preprocessing on the projection data are necessary to achieve expectable CT images. Statistical evaluations to show the limits and results of CT investigations are reported.
Summary
Beside several favourable properties, like high specific strength and damping capacity, most magnesium alloys also exhibit an excellent castability and are therefore usually fabricated by high pressure die casting. Due to the high casting speed, the melt flow is non-laminar and air can be entrapped during the casting process causing porosity when the melt solidifies. The volume fraction of porosity can be up to 4%. Porosity highly influences the mechanical properties, reducing significantly the values of elongation, tensile strength and especially fatigue strength [1-5]. Additionally, no heat treatment is possible to reach the optimum mechanical properties of the material. An alternative casting technology to reduce porosity is the Thixomolding process where the material is cast in the semi-solid state.
Different methods of non-destructive testing are possible to detect and remove affected components to ensure using components with a low content of porosity. One alternative of evaluating the porosity is the computerized tomography (CT). The CT enables a 3-dimensional view of the cast component.
Drucksondierungen, teufengenaue Probenahme und Präparation MKW-kontaminierter Lockersedimente
(2000)
Metallische Schäume: Dichte, Porenverteilung und Verschiebungsfelder im 3D aus Microtomographiedaten
(2003)