Open Access

A facile yet robust synthesis is reported herein to simultaneously incorporate atomically dispersed Co-Nₓ sites with graphitic layer-protected Co₉S₈ nanoparticles (denoted as Co SACs+Co₉S₈) as an efficient electrocatalyst for oxygen reduction in acidic solution. The Co SACs+Co₉S₈ catalyst shows low H₂O₂ selectivity (∼5 %) with high half-wave potential (E1/2) of ∼0.78 V(RHE) in 0.5 M H₂SO₄. The atomic sites of the catalyst were quantified by a nitrite stripping method and the corresponding site density of the catalyst is calculated to be 3.2×10¹⁸ sites g⁻¹. Besides, we also found the presence of a reasonable amount of Co₉S₈ nanoparticles is beneficial for the oxygen electrocatalysis. Finally, the catalyst was assembled into a membrane electrode assembly (MEA) for evaluating its performance under more practical conditions in proton exchange membrane fuel cell (PEMFC) system.

Unsaturated Ni single-atom catalysts (SACs), Ni-Nx (x=1,2,3), have been investigated to break the conventional Ni-N4 structural limitation and provide more unoccupied 3d orbitals for CO2 reduction reaction (CO2RR) intermediates adsorption, but their intrinsically low structural stability has seriously hindered their applications. Here, we developed a strategy by integrating Ni nanoclusters to stabilize unsaturated Ni-N3 atomic sites for efficient CO2 electroreduction to CO at industrial-level current. Density Functional Theory (DFT) calculations revealed that the incorporation of Ni nanocluster effectively stabilizes the unsaturated Ni-N3 atomic sites and modulates their electronic structure to enhance the adsorption of the key intermediate *COOH during CO2RR. Guided by these insights, we prepared an optimal composite catalyst, Ni6@Ni-N3, which features a Ni6N6 nanocluster surrounded by six Ni-N3 single atoms sites, through low-temperature pyrolysis. The morphology and coordinative structure of Ni6@Ni-N3 were confirmed by an aberration-corrected transmission electron microscope (AC-TEM) and X-ray absorption spectroscopy (XAS). As a result, Ni6@Ni-N3 demonstrated a remarkably high CO Faradaic efficiency (FECO) of 99.7 % and a turnover frequency (TOF) of 83984.2 h−1 at 500 mA cm−2 under −1.15 VRHE, much better than those of Ni-N4 with a lower FECO of 86 % at 100 mA cm−2 and a TOF of 39309.9 h−1under identical potential. XAS analyses of Ni6@Ni-N3 before and after long-term CO2RR testing confirmed the excellent stability of its coordinative environment. This work highlights a generalizable approach for stabilizing unsaturated single-atom catalysts, paving the way for their application in high-performance CO2RR.

Acetogenic bacteria produce CO2-based chemicals in aqueous media by hydrogenotrophic conversion of CO2, but CO is the preferred carbon and electron source. Consequently, coupling CO2 electrolysis with bacterial fermentation within an integrated bio-electrocatalytical system (BES) is promising, if CO2 reduction catalysts are available for the generation of CO in the complex biotic electrolyte. A standard stirred-tank bioreactor was coupled to a zero-gap PEM electrolysis cell for CO2 conversion, allowing voltage control and separation of the anode in one single cell. The cathodic CO2 reduction and the competing hydrogen evolution enabled in-situ feeding of C. ragsdalei with CO and H2. Proof-of-concept was demonstrated in first batch processes with continuous CO2 gassing, as autotrophic growth and acetate formation was observed in the stirred BES in a voltage range of −2.4 to −3.0 V. The setup is suitable also for other bioelectrocatalytic reactions. Increased currents and lower overvoltages are however required. Atomically-dispersed M−N−C catalysts show promise, if degradation throughout autoclaving can be omitted. The development of selective and autoclavable catalysts resistant to contamination and electrode design for the complex electrolyte will enable efficient bioelectrocatalytic power-to-X systems based on the introduced BES.

Porous carbons with tuneable functionalities and morphologies have extensively been employed as electrode materials in a variety of electrochemical energy conversion and storage systems for instance in fuel cells and electrolysers as active catalysts and catalyst supports, and in secondary batteries as anode materials. Amorphous carbons with well-developed pore structures are of particular interest due to their superior mass-transport characteristics and remarkable charge storage capacities.

Porous carbons with tuneable functionalities and morphologies have extensively been employed as electrode materials in a variety of electrochemical energy conversion and storage systems for instance in fuel cells and electrolysers as active catalysts and catalyst supports, and in secondary batteries as anode materials. Amorphous carbons with well-developed pore structures are of particular interest due to their superior mass-transport characteristics and remarkable charge storage capacities. The salt-templating method with its advantage of combined soft and hard templating effects provides a sustainable way to synthesize nano- and mesoporous carbons with tailored porosities via in-situ ionothermal template transformation [1]. In this work, we utilized a MgCl2-based salt melt to prepare nitrogen doped carbons (N-C) with different morphologies and porosities, which were evaluated as anode materials in sodium ion batteries. Simultaneously, use of MgCl2 salt leads to the formation of Mg-N4 moieties in those carbons by means of a pyrolytic template-ion effect (active site imprinting) [2]. Porous carbon frameworks with imprinted Mg-N4 sites are interesting particularly for electrocatalysis applications as they offer an ideal platform to prepare M-N-C catalysts (where M= Co, Fe, Ni etc.) by ion-exchange reactions at low temperatures. The resultant M-N-C catalysts consist purely of M-N4 active sites and high porosity of carbon framework facilitates efficient mass-transport of reacting species. We utilized Mg-N4 imprinted carbons to synthesize morphologically equivalent Ni-N-Cs and Co-N-Cs, containing phase pure Ni-N4 and Co-N4 sites, for electrochemical reduction of carbon dioxide (CO2RR). In electrochemical tests, Ni-N-Cs exhibited an excellent CO2 reduction activity with considerably higher CO selectivity and mass activity as compared to Co-N-C. The faradic efficiency value of Ni-N-C for CO formation was 95% at U= -0.5 to -0.8 VRHE (vs reversible hydrogen electrode) and a mass activity of 23 A g-1. The performance stability test carried out at -0.65 VRHE demonstrated above 90 % retention of the current density and CO selectivity after 100 h of continuous operation, reflecting the structural robustness of the Ni-N-C catalyst. Finally, these ionothermal carbons with two different morphologies (but without any Ni or Co incorporation) were employed as the anode materials in sodium-ion batteries to evaluate the effects of carbon morphology and functionalization on sodium storage capacities. Compared to the reference carbon material, substantially higher reversible sodium storage capacities were reached with these high porosity carbons that were in the range of 300-500 mAh g-1 [3]. Although the reversible capacity was obtained only after extensive SEI formation, our results reveal the potential for much higher reversible capacities than usually observed using carbons with a tailored porosity in sodium-ion batteries. The talk will include greater details of the structural analysis and sodium storage and CO2 reduction results of these ionothermal carbons.