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Medium resolution nuclear magnetic resonance spectroscopy (MR-NMR) currently develops to an important analytical tool for both quality control and process monitoring. One of the fundamental acceptance criteria for online MR-MNR spectroscopy is a robust data treatment and evaluation strategy with the potential for automation. The MR-NMR spectra were treated by an automated baseline and phase correction using the minimum entropy method. The evaluation strategies comprised direct integration, automated line fitting, indirect hard modeling, and partial least squares regression.
Medium-resolution nuclear magnetic resonance spectroscopy (MR-NMR) currently develops to an important analytical tool for both quality control and processmonitoring. In contrast to high-resolution onlineNMR (HR-NMR),MR-NMRcan be operated under rough environmental conditions. A continuous re-circulating stream of reaction mixture fromthe reaction vessel to the NMR spectrometer enables a non-invasive, volume integrating online analysis of reactants and products. Here, we investigate the esterification of 2,2,2-trifluoroethanol with acetic acid to 2,2,2-trifluoroethyl acetate both by 1H HR-NMR (500MHz) and 1H and 19F MRNMR (43MHz) as amodel system. The parallel online measurement is realised by splitting the flow,which allows the adjustment of quantitative and independent flow rates, both in the HR-NMR probe as well as in the MR-NMR probe, in addition to a fast bypass line back to the reactor. One of the fundamental acceptance criteria for online MR-MNR spectroscopy is a robust data treatment and evaluation strategy with the potential for automation. The MR-NMR spectra are treated by an automated baseline and phase correction using the minimum entropy method. The evaluation strategies comprise (i) direct integration, (ii) automated line fitting, (iii) indirect hard modelling (IHM) and (iv) partial least squares regression (PLS-R). To assess the potential of these evaluation strategies for MR-NMR, prediction results are compared with the line fitting data derived from the quantitative HR-NMR spectroscopy. Although, superior results are obtained from both IHM and PLS-R for 1H MR-NMR, especially the latter demands for elaborate data pretreatment, whereas IHM models needed no previous alignment.
Exploratory analysis of hyperspectral FTIR data obtained from environmental microplastics samples
(2020)
Hyperspectral imaging of environmental samples with infrared microscopes is one of the preferred methods to find and characterize microplastics. Particles can be quantified in terms of number, size and size distribution. Their shape can be studied and the substances can be identified. Interpretation of the collected spectra is a typical problem encountered during the analysis. The image datasets are large and contain spectra of countless particles of natural and synthetic origin. To supplement existing Analysis pipelines, exploratory multivariate data analysis was tested on two independent datasets. Dimensionality reduction with principal component analysis (PCA) and uniform manifold approximation and projection (UMAP) was used as a core concept. It allowed for improved visual accessibility of the data and created a chemical two-dimensional image of the sample. Spectra belonging to particles could be separated from blank spectra, reducing the amount of data significantly. Selected spectra were further studied, also applying PCA and UMAP. Groups of similar spectra were identified by cluster analysis using k-means, density based, and interactive manual clustering. Most clusters could be assigned to chemical species based on reference spectra. While the results support findings obtained with a ‘targeted analysis’ based on automated library search, exploratory analysis points the attention towards the group of unidientified spectra that remained and are otherwise easily overlooked.
Nitroaromaten und insbesondere Trinitrotoluol (TNT) sind weit verbreitete Spreng- und Umweltschadstoffe. Die größte Herausforderung bei der Detektion von TNT in der Gasphase ist der geringe Dampfdruck. Derzeit werden vielerorts günstige, schnelle, handliche und einfach zu bedienende Alternativen zur klassischen TNT-Analytik entwickelt. Aktuell existieren keine einheitlichen Richtlinien für Sprengstoffsensoren. Hier wird die Entwicklung eines Messplatzes zur Validierung von Sprengstoffsensoren sowie die Erprobung eines kompakten Mustersensors vorgestellt.
Near-infrared (NIR) spectroscopy is a promising candidate for low-cost, nondestructive, and high-throughput mass quantification of micro¬plastics in environmental samples. Widespread application of the technique is currently hampered mainly by the low sensitivity of NIR spectroscopy compared to thermo-analytical approaches commonly used for this type of analysis. This study shows how the application of NIR spectroscopy for mass quantification of microplastics can be extended to smaller analyte levels by combining it with a simple and rapid microplastic enrichment protocol. For this purpose, the widely used flotation of microplastics in a NaCl solution, accelerated by centrifugation, was chosen which allowed to remove up to 99 % of the matrix at recovery rates of 83–104 %. The spectroscopic measurements took place directly on the stainless-steel filters used to collect the extracted particles to reduce sample handling to a minimum. Partial least squares regression (PLSR) models were used to identify and quantify the extracted microplastics in the mass range of 1–10 mg. The simple and fast extraction procedure was systematically optimized to meet the requirements for the quantification of microplastics from common PE-, PP-, and PS-based packaging materials with a particle size < 1 mm found in compost or soils with high natural organic matter content (> 10 % determined by loss on ignition). Microplastics could be detected in model samples at a mass fraction of 1 mg g-1. The detectable microplastic mass fraction is about an order of magnitude lower compared to previous studies using NIR spectroscopy without additional enrichment. To emphasize the cost-effectiveness of the method, it was implemented using some of the cheapest and most compact NIR spectrometers available.
Near-infrared (NIR) spectroscopy is a promising candidate for low-cost, nondestructive, and highthroughput mass quantification of microplastics in environmental samples. Widespread application of the technique is currently hampered mainly by the low sensitivity of NIR spectroscopy compared to thermoanalytical approaches commonly used for this type of analysis. This study shows how the application of NIR spectroscopy for mass quantification of microplastics can be extended to smaller analyte levels by combining it with a simple and rapid microplastic enrichment protocol. For this purpose, the widely used flotation of microplastics in a NaCl solution, accelerated by centrifugation, was chosen which allowed to remove up to 99 % of the matrix at recovery rates of 83–104 %. The spectroscopic measurements took place directly on the stainless-steel filters used to collect the extracted particles to reduce sample handling to a minimum. Partial least squares regression (PLSR) models were used to identify and quantify the extracted microplastics in the mass range of 1–10 mg.
The simple and fast extraction procedure was systematically optimized to meet the requirements for the quantification of microplastics from common PE-, PP-, and PS-based packaging materials with a particle size < 1 mm found in compost or soils with high natural organic matter content (> 10 % determined by loss on ignition). Microplastics could be detected in model samples at a mass fraction of 1 mg g-1. The detectable microplastic mass fraction is about an order of magnitude lower compared to previous studies using NIR spectroscopy without additional enrichment. To emphasize the cost-effectiveness of the method, it was implemented using some of the cheapest and most
compact NIR spectrometers available.
The increasing pollution of terrestrial and aquatic ecosystems with plastic debris leads to the accumulation of microscopic plastic particles of still unknown amount. To monitor the degree of contamination analytical methods are urgently needed, which help to quantify microplastics (MP). Currently, time-costly purified materials enriched on filters are investigated both by micro-infrared spectroscopy and/or micro-Raman. Although yielding precise results, these techniques are time consuming, and are restricted to the analysis of a small part of the sample in the order of few micrograms. To overcome these problems, here we tested a macroscopic dimensioned NIR process-spectroscopic method in combination with chemometrics. For calibration, artificial MP/soil mixtures containing defined ratios of polyethylene, polyethylene terephthalate, polypropylene, and polystyrene with diameters < 125 µm were prepared and measured by a process FT-NIR spectrometer equipped with a fiber optic reflection probe. The resulting spectra were processed by chemometric models including support vector machine regression (SVR), and partial least squares discriminant analysis (PLS-DA). Validation of models by MP mixtures, MP-free soils and real-world samples, e.g. and fermenter residue, suggest a reliable detection and a possible classification of MP at levels above 0.5 to 1.0 mass% depending on the polymer. The benefit of the combined NIRS chemometric approach lies in the rapid assessment whether soil contains MP, without any chemical pre-treatment. The method can be used with larger sample volumes and even allows for an online prediction and thus meets the demand of a high-throughput method.
The Collaborative Research Center InPROMPT aims to establish a novel process concept for the hydroformylation of long-chained olefins, using a rhodium complex as catalyst in the presence of syngas. Recently, the hydroformylation in micro-emulsions, which allows for the efficient recycling of the expensive rhodium catalyst, was found to be feasible. However, the temperature and concentration sensitive multi-phase system demands a continuous observation of the reaction to achieve an operational and economically feasible plant operation. For that purpose, we tested the potential of both NMR and Raman spectroscopy for process control assistance. The lab-scale experiments were supported by sampling for off-line GC-analysis as reference analytics. The results of the NMR experiments will be part of another contribution.
The project InPROMPT aims to establish a robust hydroformylation reaction process of the alkene n-dodecene to the aldehyde n-tridecanal using a rhodium complex as catalyst in the presence of syngas. This industrial relevant production process demands further research for optimization and expansion. For that purpose, the fiber optic coupled probe of a process Raman spectrometer is directly introduced in the product stream, which enables the recording of spectra within short control intervals.
A major industrial reaction based on homogeneous catalysis is hydroformylation for the production of aldehydes from alkenes and syngas. Hydroformylation in microemulsions, which is currently under investigation at Technische Universität Berlin on a mini-plant scale, was identified as a cost efficient approach which also enhances product selectivity. Herein, we present the application of online Raman spectroscopy on the reaction of 1-dodecene to 1-tridecanal within a microemulsion. To achieve a good representation of the operation range in the mini-plant with regard to concentrations of the reactants a design of experiments was used. Based on initial Raman spectra partial least squares regression (PLSR) models were calibrated for the prediction of 1-dodecene and 1-tridecanal. Limits of predictions arise from nonlinear correlations between Raman intensity and mass fractions of compounds in the microemulsion system. Furthermore, the prediction power of PLSR models becomes limited due to unexpected by-product formation. Application of the lab-scale derived calibration spectra and PLSR models on online spectra from a mini-plant operation yielded promising estimations of 1-tridecanal and acceptable predictions of 1-dodecene mass fractions suggesting Raman spectroscopy as a suitable technique for process analytics in microemulsions.
The increasing pollution of terrestrial and aquatic ecosystems with plastic debris, which leads to the accumulation of microscopic plastic particles of still unknown fate, is an upcoming problem of our time. In order to monitor the degree of contamination and to understand the underlying processes of degradation and internalization of plastic debris, analytical methods are urgently needed, which help to identify and quantify microplastics. Currently, expensive collected and purified materials enriched on filters are investigated by (micro) infrared spectroscopy (FTIR). Few studies using micro-Raman spectroscopy have been published as well. In contrast to FTIR, Raman spectroscopy can handle wet samples, but it suffers from interference of fluorescent materials. Both micro-FTIR- and micro-Raman, always include time consuming scanning and mapping procedures followed by the manual inspection and measurement of selected particles.
UV-induced transformation of dissolved
organic matter (DOC) is often accompanied by reduction
of molecular weight and aromaticity and an increase of
low-molecular weight (LMW) matter that can be utilized as
a substrate by heterotrophic bacteria. Moreover, the generation
of reactive transients and mineralization of DOC
occurs. For a better understanding of the modification that
starts after irradiation and to distinguish between possible
chemical and biological modifications, we selected different
natural organic matter (NOM) from Norway and
Germany. The aqueous solutions were treated by UV
irradiation and divided into two aliquot samples. NaN3
anti-bacterial treatment was applied to one sample, and
high-pressure size-exclusion chromatography (HPSEC)
analysis was used for both. In all samples, we found typical
modifications of NOM after UV irradiation. Incubation
(>7 days) of UV-irradiated NOM samples resulted in
lower levels of LMW matter and increased aromaticity.
Parallel to these changes of carbon fractions, an increase in
bacterial cell numbers was observed. Addition of NaN3 to
NOM, however, inhibited the reduction of LMW matter,
indicating that microbial activity accounted for the
observed changes in NOM. Analysis of the bacterial
community composition by denaturing gradient gel electrophoresis
(DGGE) of the amplified 16S rRNA genes
revealed that bacterial communities of non-irradiated and
UV-irradiated NOM were different and that UV selected
for specific members of α-proteobacteria, β-proteobacteria,
and Bacteriodetes. Our results imply that after UV-irradiation
of NOM, specific bacterial members are well adapted
to low pH, high LMW DOC concentrations, and oxidative
stress, and therefore thrive well on UV-irradiated humic
matter.
Supernatants from a fermentation process of Pichia pastoris were investigated by Raman spectroscopy. Using partial least squares regression, the principal substrates glycerol and methanol could be predicted, however not the expressed protein. To gain further insight, a priori prepared calibration samples were studied by vibrational-, UV/Vis-, and fluorescence spectroscopy. For the quantification of glycerol and methanol, Raman spectroscopy was identified as the most sensitive technique, and superior to near-infrared spectroscopy, but not for protein contents below 1 g L–1. Both UV/Vis absorption and fluorescence spectroscopy are well suited for the quantification of protein, however, best results were obtained with UV/Vis absorption.
Abstract. Biodiesel quality control is a relevant issue as biodiesel properties influence diesel engine performance and integrity. Within the European Metrology Research Program (EMRP) ENG09 project “Metrology for Biofuels”, an on-line /at-site suitable near-infrared spectroscopy (NIRS) method has been developed in parallel with an improved EN14110 headspace GC analysis method for methanol in biodiesel. Both methods have been optimized for a methanol content of 0.2 mass% as this represents the maximum limit of methanol content in FAME according to EN 14214:2009. The NIRS method is based on a mobile NIR spectrometer equipped with a fiber-optic coupled probe. Due to the high volatility of methanol, a tailored air-tight adaptor was constructed to prevent methanol evaporation during measurement. The methanol content of biodiesel was determined from evaluation of NIRS spectra by Partial Least Squares Regression (PLS). Both GC analysis and NIRS exhibited a significant dependence on biodiesel feedstock. The NIRS method is applicable to a content range of 0.1 % (m/m) to 0.4 % (m/m) of methanol with uncertainties at around 6% relative for the different feedstocks. A direct comparison of headspace GC and NIRS for samples of FAMEs yielded that the results of both methods are fully compatible within their stated uncertainties.
Für die Rückführung von aus Rückbauprojekten anfallender künstlicher Mineralwolle in ihren Herstellungsprozess ist es notwendig, Stein- und Glaswolle zu unterscheiden und voneinander getrennt zu halten. Zu diesem Zweck wurde das Potential von NIR-Spektroskopie (NIRS) für einen werks- oder baustellenseitigen Einsatz getestet. NIRS wird aufgrund kurzer Messzeiten, minimaler Probenvorbereitung und hoher Robustheit der Spektrometer häufig in der Prozessanalytik eingesetzt. Untersucht wurden 70 verschiedene Mineralwollen, wobei sich der Probenumfang sowohl aus werksneuen Proben mit Herstellerangaben als auch unbekannten Proben ohne Spezifikation zusammensetzen, die auf verschiedenen Baustellen in den Jahren 2016–2017 entnommen oder von Deponien zur Verfügung gestellt worden waren. Als Referenzmethode wurde die Röntgenfluoreszenzanalyse verwendet, um den Mineralwolle-Typ über den Elementgehalt nach VDI 3492 zu identifizieren. Mit Hilfe eines multivariaten Datenanalyseverfahrens konnte schließlich eine Methode etabliert werden, die eine zuverlässige Identifikation von unbekannten Mineralwollen anhand deren NIR-Spektren als Stein- bzw. Glaswolle ermöglicht.
Due to the increasing presence of microplastic particles (MP) in the Environment and the unknown risks arising from them, there is an urgent need for analytical methods that allow for an efficient identification and quantification of microplastics (MP), i.e. particles < 5 mm, in environmental samples. So far, mostly timeconsuming (micro) infrared or micro-Raman spectroscopic methods are applied. Here an faster alternative Approach is presented based on a Raman processspectrometer with fiber-optical probes in combination with multivariate data analysis.
Der Einsatz moderner Prozessanalysentechnik führt zu einer Datenflut, deren Verarbeitung und Nutzung häufig nicht ohne den Einsatz von Chemometrie zu realisieren ist. Dafür stehen zahlreiche multivariate Verfahren, wie z.B. Hauptkomponentenanalyse (PCA) und Regressionsanalyse (PLSR) für die Klassifizierung und für die quantitative Analyse zur Verfügung. Darüber hinaus können in Spezialfällen, insbesondere in der Spektroskopie, Methoden des „Indirect Hard Modeling“ eingesetzt werden. Anhand einer Industrie-relevanten Reaktion, der Hydroformylierungsreaktion zur Bildung langkettiger Aldehyde aus der Reaktion von Alkenen und Synthesegas, die sowohl im Labormaßstab als auch in einer Miniplant in Kooperation mit der TU Berlin untersucht wurde, werden Kalibrationsstrategien (Design of Experiment, DoE) und Auswertungsansätze mittels PLSR prozessbegleitender Raman Spektren dargelegt. Auf Grundlage des chemometrischen Ansatzes ist eine on-line Überwachung der Reaktion hinsichtlich der Hauptreaktanden, 1-Dodecene und 1-Tridecanal, möglich. Weiterhin konnte mittels Raman Spektroskopie die Bildung eines unerwünschten Nebenprodukts nachgewiesen werden.
A process spectroscopic approach for the monitoring of microplastics in environmental samples
(2018)
The potential of Raman and NIR process-spectroscopic as a rapid approach for the estimation of microplastics (MP) in soil matrix were tested. For this purpose, artificial MP/soil mixture samples consisting of standard soils or sand with defined ratios of MP (0,5 – 10 mass% polymer) from polyethylene (PE), polypropylene (PP), polystyrene (PS) and polyethylene terephthalate (PET) were prepared. MP particles with diameters < 2 mm and < 125 µm were obtained from industrial polymer pellets after cryo-milling. Spectra of these mixtures were collected by (i) a process FT-NIR spectrometer equipped with a reflection probe, (ii) by a cw-process Raman spectrometer and (iii) by a time-gated Raman spectrometer using fiber-optic probes. The evaluation of process-spectra was performed by chemometric methods. Whereas MP could be detected by Raman spectroscopy in coastal sand at 0.5 mass%, in standard soil detection of MP was limited to 10 – 5 mass% with the large fraction, but samples containing particles of the 125µm mass-fraction yielded no positive result at all. One reason for the lacking sensitivity could be fluorescence by soil organic matter and thus, in a next test time-gated Raman spectroscopy was applied. However, although being indeed more sensitive to the small particles this method failed at MP < 5 mass% indicating that fluorescence was not the major problem. Finally, FT-NIR was tested. Depending on the polymer, MP contents of 0,5 or 1 mass%, respectively, could be detected in standard soils and polymers identified. Furthermore, this approach could be used for the investigation of mixtures of up to four polymers and in real-world samples from bio-waste fermenter residues.
Die Untersuchungen sind durch das das DFG Schwerpunktprogramm 1374 für Biodiversitätsforschung motiviert. Anhand des überwachten Abbaus von Totholz soll untersucht werden, welche Auswirkung unterschiedliche Formen und Intensitäten der Landnutzung auf die Biodiversität innerhalb von drei Exploratorien zeigen. Bei den vorangegangenen Studien wurden Nahrungs¬netzte auf organismischer Ebene sowie Klima- und Umgebungsdaten untersucht und die Veränderung des ausgebrachten Totholzes als Masseverlust erfasst. Es wird jedoch erwartet, dass in Anhängigkeit der beteiligten Organismen und Umgebungsparameter verschiedene Mechanismen des Holzabbaus vorliegen, die in unterschiedlichen Abbauraten der Holzkomponenten Lignin, Cellulose und Hemicellulose resultieren. Aus diesem Grund ist die quantitative Untersuchung des Ligningehalts an Hölzern ein wesentlicher Schritt für ein verbessertes Verständnis der Biodiversität in den untersuchten Exploratorien. Um der hohen Probenanzahl, die sich aus der Kontrolle von jeweils 100 Proben (Plots) in den drei Exploratorien für Hölzer aus 13 Baumarten ergibt, gerecht zu werden, wird eine schnelle und effiziente Untersuchungsmethode benötigt. Diese wird derzeit in Form einer NIR-spektroskopischen Bestimmung des Ligningehalts entwickelt. Um basierend auf den NIR Spektren vermahlener Holzproben Lignin und weitere Holzkomponenten korrekt vorherzusagen, muss zunächst basierend auf nasschemischen Analysen ein chemometrisches Modell kalibriert werden. Dazu ist die Charakterisierung von mindestens 20 – 30 Proben, die eine hohe Varianz des Ligningehalts aufweisen, notwendig. Im Vortrag werden erste Untersuchungs¬ergebnisse für die Vorhersage des Ligningehalts von Kiefernhölzern, die für ein Jahr in dem Exploratorium Schorfheide exponiert wurden, vorgestellt. Die anschließende explorative Datenanalyse (PCA) unter Verwendung von insgesamt 28 Variablen zur Beschreibung klimatischer und Umgebungsparameter weist eine Reihe interessanter Korrelationen auf. Demnach ist der Ligningehalt auf der ersten Hauptkomponente (29% erklärte Varianz) positiv mit dem C/N-Verhältnis und negativ mit Landnutzungsindex korreliert. Masseverlust und Temperatur hingegen dominieren die zweite Hauptkomponente (12% erklärte Varianz).
The increasing enrichment of water bodies and soils with plastic waste leads to the accumulation of microscopic plastic particles, so-called microplastics (MP). There is an urgent need for analytical methods that help to identify and quantify MP. At present, mainly thermo-analytical and microscopic methods such as micro-infrared spectroscopy or micro-Raman are used for this purpose. The latter are usually tied to time-consuming sample enrichment and preparation, only small sample quantities (micrograms) can be examined and the evaluation of the obtained spectra can be demanding. In the context of this presentation, two approaches are presented which, via the multi-variate analysis of spectroscopic data, allow i) a new methodological approach to screening MP in contaminated soils and ii) an alternative evaluation of large (micro)-spectroscopic data sets.
First, a NIR spectroscopic method is presented which allows MP consisting of polyethylene, polyethylene terephthalate, polypropylene and polystyrene to be detected in the range of up to 0.5 mass percent. Due to short measurement times and robust technology, this approach has the potential, in contrast to thermo-analytical and micro-spectroscopic methods, to examine larger sample quantities with minimal pre-treatment.
The second approach deals with the evaluation of large data sets, as typically obtained as a result of micro-FTIR using modern FPA detectors. The micro-FTIR technique is based on the spectral recording, imaging and subsequent identification of vibration bands typical of synthetic polymers. The image data sets are large and contain spectra of numerous particles of natural and synthetic origin. Exploratory multivariate data analysis has been tested to complement existing approaches based on e.g. spectrum library searches. The core concept used was dimensionality reduction. The results not only represent an orthogonal method for checking the results obtained by an automated library search, but also revealed a group of spectra that were not recorded in the existing spectrum libraries.
Ziele und Durchführung eines geplanten Ringversuchs zur Untersuchung eines Dreikomponentensystems mittels NIR werden vorgestellt. Der Vortrag enthält einen kurzen Rückblick auf einen 2014 durchgeführten Ringversuch, wobei ein flüssiges Zweikomponentensystem untersucht wurde. Im Anschluss erfolgt die Erläuterung der verwendeten Komponenten, es werden Teilnahmebedingungen und mögliche Zeiträume bekannt gegeben.
Im DFG-Schwerpunktprogramm 1374, Teilprojekt FunWood IV, erfolgt in Kooperation mit dem Institut für Bioanalytik an Hochschule für angewandte Wissenschaften, Coburg und dem Helmholtz-Zentrum für Umweltforschung (UFZ), Leipzig die Untersuchung des Ligningehalts von natürlich gealterten Hölzern. Zu diesem Zweck soll an der BAM eine NIR spektroskopische Methode entwickelt werden, die auch zur Untersuchung großer Stückzahlen geeignet ist. Insgesamt liegen exponierte Proben von 13 verschiedenen Hölzern vor, die sukzessive durch die Kooperationspartner kryovermahlen und getrocknet werden. Für jede der 13 Arten wurden jeweils 300 Holzstücken ausgebracht, exponiert und im Sommer 2018 wieder eingesammelt. Die Ergebnisse sollen als Grundlage für die Bewertung eines Langzeitversuchs zum Einfluss von Waldbewirtschaftungsintensität und Baumartenidentität über mehrere geographische Dimensionen dienen.
An alternative spectroscopic approach for the monitoring of microplastics in environmental samples
(2017)
The increasing pollution of terrestrial and aquatic ecosystems with plastic debris leads to the accumulation of microscopic plastic particles of still unknown fate. To monitor the degree of contamination and to understand the underlying processes of turnover, analytical methods are urgently needed, which help to identify and quantify microplastic (MP). Currently, costly collected and purified materials enriched on filters are investigated both by micro-infrared spectroscopy and micro-Raman. Although yielding precise results, these techniques are time consuming and restricted to sample aliquots in the order of micrograms precluding prompt and representative information on both, larger sample numbers and realistic material volumes. To overcome these problems, here we tested Raman and NIR process-spectroscopic methods in combination with multivariate data analysis.
For this purpose, artificial MP/soil mixture samples consisting of standard soils or sand with defined ratios of MP (0,5 – 10 mass% polymer) from polyethylene, polypropylene, and polystyrene were prepared. MP particles with diameters < 2 mm and < 125 µm were obtained from industrial polymer pellets after cryomilling. Spectra of these mixtures were collected by (i) a process FT-NIR spectrometer equipped with a reflection probe, (ii) by a cw-process Raman spectrometer and (iii) by a time-gated Raman spectrometer using fiber optic probes. For the calibration of chemometric models (partial least squares regression, PLSR) 5 – 10 spectra of defined MP/soil mixtures (consisting of 1 – 4 g material each) were collected. The obtained PLSR models served for the prediction of both, polymer type and content based on the spectra of “unknown” test samples.
Whereas MP could be detected by Raman spectroscopy in coastal sand at 0.5 mass%, in standard soils detection of MP was limited to 10 – 5 mass%. The sensitivity of Raman spectroscopy could be improved by mild treatment with hydrogen peroxide. FT-NIR was suitable for the investigation of MP in standard soils in the range of 5 – 1 mass%, however, here a non-linear effect was observed at higher polymer concentrations. When mixtures of several polymers at low concentration levels were milled together, FT-NIR spectroscopy yielded false positive polymers together with unprecise quantitative information. Recently, the investigation of “real-world” samples shall be tested and compared to the results obtained by micro-FTIR and micro-Raman.
Multivariate data analysis is a universal tool for the evaluation of process spectroscopic data. In process analytics, huge amounts of information are produced i) by the many variables contained in one spectrum often exceeding 1000 (wavenumbers, wavelength, shifts…), and ii) the high number of spectra that is generated within the measurement period. Multivariate data analysis, often also called Chemometrics, help to extract the relevant information which is needed to examine and even control processes. Therefore, calibration models must be precise and robust, and moreover, must cover a wide range of variation of factors posing an influence on the process.
In this pre-conference course an introduction to both, explorative data analysis by PCA (Principal Component Analysis), and regression analysis by the most frequently used method, i.e. PLSR (Partial Least Squares Regression) is given. In principal, all optical spectroscopic methods are suited for multivariate evaluation. It will be demonstrated that under certain preconditions, even process NMR spectra can be predicted by PLSR models.
At first, basic principles of multivariate data analysis will be provided. This includes a short introduction into the concept of model building and interpretation of results. Detailed aspects of data pretreatment and calibration & validation strategies for chemometric models will be provided with own data from NIR, Raman and NMR spectroscopy.
In a first example, the development of an online compatible method for the quantification of methanol in biodiesel by PLSR is presented. This also includes the classification of biodiesel feedstocks by PCA and statistical tools which allow for the estimation of a full uncertainty budget.
The Raman spectroscopic prediction of Hydroformylation reaction in a miniplant is used to discuss shortcomings and pitfalls which may occur with the transfer of off-line models to the real processes. Design of experiment and strategies for suitable lab-scale experiments are presented as a possible way to overcome problems.
In a third application the prediction of the reactants of an esterification reaction based on process NMR data is demonstrated.
The interaction of microcroplastics (MP) with dissolved organic matter, especially humic substances, is of great importance in understanding the behavior of microplastics in aquatic ecosystems. Surface modification by humic substances plays an essential role in transport and interaction of MP with abiotic and biotic components. Previous studies on the interaction between MP and humic substances were largely based on a model compound, humic acid (Sigma-Aldrich). In our work, we therefore investigated the interaction of natural organic matter (NOM) sampled from a German surface water with low-density polyethylene particles (LDPE). Highpressure size exclusion chromatography (HPSEC) and UV/vis absorption and fluorescence spectroscopy were used to characterize the incubation solutions after modifications due to the presence of LDPE, and Raman spectroscopy was used to characterize the incubated microplastics. While the studies of the solutions generally showed only very small effects, Raman spectroscopic studies allowed clear evidence of the binding of humic fractions to MP. The comparison of the incubation of NOM and a lignite fulvic acid which also was tested further showed that specific signatures of the humic substances used could be detected by Raman spectroscopy. This provides an elegant opportunity to conduct broader studies on this issue in the future.
In Deutschland werden jährlich rund 20 Millionen Tonnen künstliche Mineralwolle für die Dämmung von Dächern und Fassaden sowie für Brandschutzprodukte verwendet. Um künstliche Mineralwolle aus Rückbaumaßnahmen in den Produktionsprozess zurückführen zu können, ist eine Trennung in Glas- und Steinwolle erforderlich, um eine Vermischung der beiden Produkte, die unterschiedliche Schmelztemperaturen aufweisen, zu vermeiden. Anstatt die Mineralwolle in spezielle Labors zu schicken, was zeitaufwendig und teuer ist, wurde das Potenzial eines tragbaren Nahinfrarot-Spektrometers (NIR) für den Einsatz vor Ort getestet. 140 verschiedene Mineralwolleproben wurden untersucht, um eine NIR-basierte Methode für die Vor-Ort-Unterscheidung zwischen Glas- und Steinwolle zu etablieren. Die Validierung der Methode mit Testproben und die Anwendung auf Materialien, die aus BigBags für Deponien entnommen wurden, haben gezeigt, dass die Methode präzise und robust ist. Als Referenzmethode wurde die Röntgenfluoreszenzspektroskopie (RFA) mit einer Kalibrierung auf der Grundlage der VDI 3492 verwendet.
Raman spectroscopy for online monitoring of a homogeneous hydroformylation process in microemulsion
(2021)
An important industrial reaction is hydro¬formylation for the production of aldehydes from alkenes and syngas on the basis of homogeneous catalysis. The main cost factors of the processes currently used are product selectivity and the loss of the catalysts used. Therefore, various concepts for the hydroformylation of long-chain olefins have been developed, including hydroformylation in microemulsions, which is being investigated on a mini-plant scale at the Technical University of Berlin [1]. In this study, online Raman spectroscopy of the reaction of 1-dodecene to 1-tri¬decanal in a microemulsion was performed [2]. First, an experimental design was used to obtain a good representation of the operating range in the mini plant with respect to the concentrations of five reactants in a laboratory setup [3]. Based on the Raman spectra, Partial Least Squares (PLS) models for the prediction of 1-dodecene and 1-tride-decanal were calibrated and with these the reactions were predicted on a laboratory scale. In the next step, the PLS models were applied to online spectra from a mini-plant. This resulted in promising estimates of 1-tridecanal and acceptable predictions of 1-dodecene mass fractions. The predictive power of PLS models in this particular case was limited by unexpected by-product formation which, however, can easily be compensated by an extended calibration. Hence, Raman spectroscopy is a promising technique for process analysis in microemulsions.
Der Beitrag beinhaltet die Vorstellung eines gemeinsamen Projekts zwischen der BAM und der TU Berlin (Process Dynamics and Operations Group). Mittels Raman Spektroskopie werden Hydroformylierungsreaktionen in einer Miniplant der TU prozessbegleitend untersucht. Kalibrationsstrategien, Laboruntersuchungen sowie Vorhersagen von Prozessmessungen basierend auf chemometrischen Modellen werden vorgestellt. Zum gegenwärtigen Zeitpunkt wird die Strategie als erfolgsversprechend bewertet, jedoch sind weitere Untersuchungen insbesondere zum Einfluss der Microemulsion auf die Ramanspektren notwendig.
The growing need to implement sensors such as NIR or Raman spectroscopy for the in-situ monitoring of bioprocesses which follows the standards of Quality by Design is either restricted by the impact of the huge water signal or by a disturbing fluorescence background originating from compounds in the culture media. Furthermore, the characterization of the bioprocess samples is challenging due to changing conditions in course of cultivation.
Here we evaluate two different process-suitable Raman spectroscopic approaches, namely time-gated Raman which bears the potential to extract the Raman signal from the fluorescence background, and cw- Raman with NIR excitation in combination with Surface Enhanced Raman Spectroscopy- (SERS) to investigate cell-free supernatants of Escherichia coli sampled over the course of a cultivation. A confocal Raman microscope was used as a reference for the process devices. The concentration of the analytes, glucose, acetate as well as metabolites such as cAMP, AMP and amino-acids were determined by offline by High-Performance Liquid Chromatography (HPLC) to serve as reference for the calibration of the Raman and SERS spectral data.
Multivariate evaluation of the Raman and SERS spectra by Partial Least Squares Regression (PLSR) yielded for most of the analytes robust correlations at each sampling point. Repeated investigation of the off-line samples over a larger experimental period suggested not only a high reliability of the Raman data in general but also a high repeatability of the SERS experiments. Similar spectral features in different quality and signal/noise ratios were measured with all three set-ups. Major results of the comparison of the different Raman spectroscopic approaches and their combination with SERS are summarized and conclusions are drawn on which approach provides the most accurate concentration data among the target analytes.
Acknowledgement
The authors kindly thank Mario Birkholz (IHP, Frankfurt (Oder), Germany) for the opportunity to use a confocal Raman microscope, Alex Bunker and Tapani Viitala (Division of Pharmaceutical Biosciences, Centre for Drug Research, University of Helsinki, Finland).
Spectroscopic methods possess important advantages for the observation of bioprocesses: they are robust, gain many data within a short time scale, and allow for the measurement of multiple relevant information at the same time. Next to Near-infrared spectroscopy, Raman spectroscopy is increasingly applied as a powerful online tool to monitor bioprocesses. However, Raman spectra may be obscured by straylight, cosmic rays and fluorescence. To achieve the best performance, optimal conditions for spectral quality and stability should be pursued. This comprises not only the choice of highly-sensitive equipment, but also the way of implementation into the process. Here we compared the potential of introducing a sterilized fiber optical Raman probe, and a flow-through cell into the bypass of a stirred tank reactor to monitor an autotrophic cultivation of Ralstonia eutropha where gasses are the energy and carbon sources. Raman spectra were continuously recorded over seven days and 22 samples were taken for the reference analytics of biomass, optical density, and protein. In addition, data for of phosphate and ammonium were available. The quantitative Evaluation of Raman spectra by Partial Least Squares Regression (PLSR) yielded comparable results for both approaches, however, there was a general trend of lower prediction errors with the immersion probe.
The better performance of the non-contact optic may be either related to a more representative interaction of the measurement optics with the probe or simply to the absence of probe-fouling, which was observed with the immersion optic in the interstice between window and metal frame.
Künstliche Mineralfasern (KMF) werden weltweit in vielfältiger Weise als Dämmstoffe verwendet. Jährlich fallen in Deutschland ungefähr 20 Millionen Tonnen KMF an, die nach dem Abriss auf Deponien entsorgt werden müssen. Grundsätzlich besteht jedoch die Möglichkeit der Rückführung dieser Materialien in den Produktionsprozess. Dafür ist es notwendig, anfallende KMF sowohl nach Material (Glaswolle, Steinwolle) als auch nach Alter zu sortieren.
Auf der Suche nach einer Methode, die es grundsätzlich gestattet eine schnelle Untersuchung vor Ort auf einer Baustelle durchzuführen, wurde die Nah-Infrarot (NIR) Spektroskopie unter Verwendung eines Prozessspektrometers mit Reflexionssonde getestet. Anhand von Laboruntersuchungen an 70 KMF Proben, die entweder betriebsneu waren oder bundesweit auf Baustellen gesammelt wurden, konnte eine NIR-basierte Methode zur Unterscheidung in Glas- und Steinwolle entwickelt werden. Mittels Partial Least Square Diskriminanzanalyse (PLS-DA) der NIR Spektren wurde basierend auf 40 zufällig ausgewählten Proben ein chemometrisches Modell kalibriert, das erfolgreich zur Klassifizierung der verbleibenden 30 Proben eingesetzt werden konnte. Unabhängig von Farbe, Dichte oder Alter der untersuchten KMF Proben war es möglich, eine 100% korrekte Zuordnung des Materials zu erzielen. Die nötigen Referenzwerte wurden unter Nutzung eines Röntgenfluoreszenzspektroskopischen Verfahrens über den Elementgehalt nach VDI 3492 ermittelt.
Insgesamt ist der experimentelle Aufwand für die Durchführung und Auswertung der NIR Messungen gering und manifestiert sich vor allem in der Kalibrierphase, die in diesem Fall die Untersuchung von 8-fach aliquotierten Probestücken der 70 KMF umfasste. Nur bei deutlich feuchtem Material muss ein zusätzlicher Trocknungs-schritt berücksichtigt werden. Das vorgestellte Verfahren wurde nachfolgend zu einem Patent angemeldet. Untersuchungen zu einer weiteren Unterscheidung der KMF nach Alter sind geplant.