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The effect of resting time on the rheological properties of cement suspensions is generally explained by early formed structure and overconsumption of polycarboxylate superplasticizers (PCEs). In this paper, we propose that the influence of resting time on the rheological properties is closely related to size variation of non-absorbed PCE. To identify this, glass bead suspensions were prepared with various amounts of PCE and ionic solution, and their rheological properties were evaluated at various times. We found that the yield stress increases with time at higher PCE concentrations and higher ionic strength solutions. Adsorbed PCE during resting tends to bridge the particles rather than disperse them. In addition, it was found that hydrodynamic radius of PCE increased with resting time, and depletion forces resulting from non-absorbed PCE size changes correlate well with the increased yield stress.
Effect of agitation during the early‑age hydration on thixotropy and morphology of cement paste
(2024)
The effect of agitation during the earlyage hydration on thixotropy and morphology of cement paste prepared with and without superplasticizers (SP) is investigated by applying penetration test, small amplitude oscillatory shear sweep test (SAOS), isothermal calorimetric test, scanning electron microscopy (SEM) and energy dispersive X-ray analyses (EDX). The results show that the agitation of cement paste during the induction period increases the heat flow rate and destroys existing structures of samples without changing the mineral composition of samples. Yet, if the agitation is applied during the acceleration period, the heat flow rate is significantly lowered and the morphology and mineral composition of samples undergo irreversible change, freshly formed syngenite is destroyed and no longer restored.
The penetration force and the static yield stress grow linearly during the induction period and exponentially during the acceleration period. Agitation during the induction period destroys the structure, which causes the static yield stress and the penetration force values becoming nearly equal to zero. However, during the acceleration period, even after agitation the static yield stress and the penetration force exhibit high residual values, which indicates the impact of hydration to the structural build-up.
Concrete is the most widely used construction material accounting for approximately half of all human production throughout history. The production of one ton of cement emits around 600 kg of CO2. With a global cement production estimate of 4.2 billion tons, this results in about 2.5 billion tons of CO2 emissions. This accounts for roughly 7.2% of the total global carbon emissions in 2021. Strategies to decrease carbon emissions in the cement and concrete industry include carbon capture and storage (CCS), reduced binders like ordinary Portland cement (OPC) clinker and optimizing material use through improved processes and structural design. This also means changing architectural vision [6], avoiding concrete where its structural performance is not required and use alternative materials instead, and optimizing the communication among the entire production value chain.
The retardation mechanism of cement hydration as imparted by the addition of polyphosphate comb superplasticizer to model cement containing C3S, C3A and calcium sulfate hemihydrate is studied using XRD, ss NMR and calorimetry. Our findings show the retardation effect caused by the direct addition of polyphosphate comb superplasticizer differs significantly to that of conventional polycarboxylate superplasticizers. Conversely to polycarboxylates, polyphosphates, at a low dosage, inhibits the silicate reaction without affecting the aluminate reaction and formation of ettringite. Yet, at high doses, both reactions are hampered, and the induction period extended, followed by accelerated aluminate and silicate reactions.
Using an inert glass bead suspension, the study explores the interaction between various PCE superplasticizers, ions and investigates how it affects rheological performance during resting. To understand the underlying mechanisms, surface charge properties, adsorption, aggregates amount, and size of PCE during resting were measured. Results showed that yield stress increased with time, mainly when a high PCE dosage was used, and the modulus from strain sweep experiments agreed with the yield stress variations. The increase in zeta potential value and decrease in aggregate amount explain the decrease in yield stress in the non-PCE sample but are inconsistent with the increase in yield stress in presence of PCE. The PCE clusters’ size increases during resting, and increasing PCE adsorption does not disperse the glass bead particles. In addition, compared to the amount of carboxylate group, the molecular weight of PCE is more dominant in increasing the yield stress during resting.
The increase in yield stress could be explained by the increase in the bridging and depletion forces due to the increasing size of the PCE cluster. Another possible reason is that non-adsorbed PCE clusters may form a polymer network that restricts the movement of the particles.
Additive manufacturing of concrete structures is a novel and emerging technology. Freecontouring in civil engineering, which allows for entirely new designs, is a significant advantage. Inthe future, lower construction costs are expected with increased construction speeds and decreasingrequired materials and workers. However, architects and civil engineers rely on a certain quality ofexecution to fulfil construction standards. Although several techniques and approaches demonstratethe advantages, quality control during printing is highly challenging and rarely applied. Due to thecontinuous mixing process commonly used in 3D concrete printing, it is impossible to exclude varia-tions in the dry mixture or water content, and a test sample cannot be taken as a representative samplefor the whole structure. Although mortar properties vary only locally, a defect in one layer duringprinting could affect the entire integrity of the whole structure . Therefore, real-time process monitor-ing is required to record and document the printing process.At the Bundesanstalt für Materialforschung und -prüfung (BAM) a new test rig for the additive man-ufacturing of concrete is built. The primary purpose is measuring and monitoring the properties of amortar during the printing process.The following study investigates an approach for calculating yield stress and plastic viscosity based onexperimentally recorded pressure data. The calculations assume that fresh mortar behaves as a Bing-ham fluid and that the Buckingham-Reiner-equation is applicable. A test setup consisting of rigid pipeswith integrated pressure sensors at different positions is utilized.Monitoring the printing process with different sensors is crucial for the quality control of an ongoingprocess.
The current paper develops a novel accelerated corrosion test method based on Faraday’s law to investigate the performance of different inhibitors in reinforced concrete elements under electrical voltage. Using the proposed method two commercially available and three lab-made inhibitors were tested. Lab-made inhibitors based on potassium fluorosilicate and amine carboxylate showed the best performance over others. Furthermore, it is found that under an electrical potential environment beyond 3.6 V, the higher the concrete strength, the more efficient is the corrosion inhibition. Based on experimental results, a novel model describing the corrosion evolution in reinforced concrete was proposed.
Viscosity modifying agents (VMA) and superplasticizers (SP) are two common macromolecular admixture types for cementitious materials. VMAs are used to stabilize fresh cementitious materials, while SPs are used to disperse them. Most VMAs are bio-based polysaccharides that act in the water phase between particles; while most SPs are synthetic comb polymers, consisting of negatively charged backbones that help their adsorption to the cement particles' surface. The molecular structure of DNA contains elements of VMA – as it is a polysaccharide – and SP – as it is a polyanion. In this study, rheological measurements are used to compare how these three types of macromolecules (VMA, SP, and DNA) affect cementitious materials. It is found that DNA shows the combined effects of VMAs and SPs on cement paste: it lowers yield stress while at the same time maintaining or even increasing its viscosity, which permits reducing water content while avoiding bleeding or segregation of samples. Yet, the presence of DNA has a significant retardation impact on cement hydration, which is also a common side effect of VMAs and SPs.
Static yield stress is crucial for concrete, especially for 3D printed concrete, as it determines whether the bottom layer can support the load of the subsequent layers or withstand any potential impulses. A better understanding of the evolution of the static yield stress and its changing mechanism is therefore needed. Under the assumption that hydrate formation follows fractal patterns, this work proposes a model for simulating static yield stress that links the hydration process and bridging possibility. To validate the model, parameters were first obtained from the BNG (Boundary Nucleation Growth) equation fitted with calorimetry data, and the relation of associated hydration rates to sound speed variation rate was analyzed. Results showed that the proposed model predicts well the static yield stress obtained with a penetration test, under varying water-cement ratios and accelerator
conditions. The fitted parameter β was found to correlate with size and morphology of the hydration products, suggesting that the model can not only simulate the static yield stress, but also capture the structural build-up information. Furthermore, the decrease in fractal-related β implies that more compact hydrates are formed during hydration.
Lanthanide-based upconversion nanoparticles (UCNPs) with size- and morphology-dependent emission patterns, composed of narrow bands of varying intensity in the ultraviolet, visible, near-infrared, and short-wave infrared wavelength region, were synthesized via a thermal decomposition approach under inert atmosphere. Subsequently, differently sized UCNPs were incorporated into ordinary Portland cement to study their stability in the harsh cementitious environment and assess their potential for the probing and monitoring of cement hydration.
Microenvironment-specific changes in the emission properties of these inorganic luminophores were utilized to study and probe changes of physico-chemical parameters during cement hydration. Isothermal calorimetry was employed
to better understand the influence of luminophore addition on cement hydration kinetics and for the correlation with the results of the optical studies.
