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This contribution will show that gel-type electrolytes influence protective layers on zinc coatings considerably less than typical bulk electrolytes. Different zinc coatings are investigated, their naturally formed protective layers are electrochemically characterized and corrosion relevant values are determined by using a gel pad based on polysaccharide. From the results it is evident that gel-type electrolytes represent a viable and promising field in corrosion research.
Limitations are encountered regarding the electrolyte when studying atmospheric corrosion reactions on materials that form protective layers on their surface or tend to passivate. For example, the reconstruction of a thin wet film, as well as the interpretation of electrochemical measurements in so-called bulk solutions (a "mass" of electrolyte), often proves to be difficult in view of corrosion behavior under atmospheric conditions. A new approach to this problem in corrosion research includes the use of gel-type electrolytes as an alternative to bulk electrolytes. Gel-type electrolytes form a thin wet film on the surface of the material, whereby the naturally formed protective layer is affected similar to atmospheric conditions and can be examined in an almost non-destructive way. Through electrochemical instrumentation specific values such as polarization resistances and corrosion currents can be determined providing information on kinetics of surface layer formation and stability of surface layers formed under the influence of a thin wet film. Thus, new test methods can be developed that supply a better understanding of corrosion processes in specific atmospheres.
In this article different zinc coatings and aluminium alloys were investigated, their naturally formed protective layers were electrochemically characterized and corrosion relevant values were determined by using a gel pad based on polysaccharide. Corrosion relevant values allowed the differentiation of various coating systems and could describe the current protective effect provided by the coating. It is shown that gel-type electrolytes influence protective layers and coatings considerably less than corresponding bulk electrolytes and that an atmospheric wet film is approached by these test conditions. From the results it is evident that gel-type electrolytes represent a viable and promising field in corrosion research.
A new approach to the assessment of the corrosion behaviour of zinc coatings under atmospheric conditions can be achieved using gel-type electrolytes as an alternative to standard aqueous test electrolytes. Gel-type electrolytes allow minimally invasive corrosion investigations on zinc coatings. They also provide the possibility to carry out corrosion investigations onsite. By using gel-type electrolytes corrosion-relevant characteristic values such as corrosion currents and polarization resistances can be determined. These allow to describe the formation and the stability of the formed corrosion product layers under various climatic conditions. With this knowledge, a prediction of the zinc coating life cycle is possible. In this contribution, the value of gel-type electrolytes for corrosion research on zinc coatings is presented.
The paper presents a new method for the determination and evaluation of tafel factors using gel-type electrolytes and electrochemical frequency modulation technique (EFM). This relatively new electrochemical method offers the possibility to determine both polarization resistances and tafel factors within one measurement and in short measuring intervals. Starting from a comprehensive parameter study it is shown that a direct relationship between the two values exists that can be described mathematically. This contribution presents the determined tafel factors for the system gel-type electrolyte/zinc and discusses their applicability and their limits.
The paper presents a new method for the determination and evaluation of tafel factors using gel-type electrolytes and electrochemical frequency modulation technique (EFM). This relatively new electrochemical method offers the possibility to determine both polarization resistances and tafel factors within one measurement and in short measuring intervals. Starting from a comprehensive parameter study it is shown that a direct relationship between the two values exists that can be described mathematically. This contribution presents the determined tafel factors for the system gel-type electrolyte/zinc and discusses their applicability and their limits.