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Outstanding features favour the application of polymers and polymer composites in low-temperature technology. The booming hydrogen technology is a challenge for these materials, which are considered as seals and bearings in cryogenic pumps. In the present study, three types of thermoplastics, i.e., polyetheretherketone (PEEK), polyetherimide (PEI) and polyamide 6,6 (PA6,6), and one epoxy were considered as matrix materials. Micron-sized fillers, i.e., short carbon fibres, graphite flakes, and PTFE powders, were incorporated into these polymers together with nano-sized TiO2 particles. Optimised compositions of each matrix were selected from our previous works at room temperature in order to be studied at very low temperature conditions. In particular, frictional tests were carried out with polymer composite pins against polished steel surfaces under constant load over a certain distance in liquid hydrogen and liquid nitrogen. Afterwards, worn surfaces were analysed by using scanning electron microscopy (SEM). It was found out that the tribological properties in liquid hydrogen are dominated by the matrix materials, in particular thermoplastics perform generally slightly better than thermosetting resins.
Blends of poly(ethylene terephthalate) (PET) and poly(ethylene naphthalate) (PEN) were processed into biaxially drawn films, and samples taken from the bi-oriented films were then investigated by dynamic rheology experiments in the melt state. Storage modulus G and loss modulus G were determined in the frequency range of 10-2-102 rad/s at temperatures between 260 and 300°C. Although the time-temperature superposition (TTS) principle was found to hold in the high frequency regime, a breakdown of TTS was observed at low frequencies, and the terminal behavior of the storage modulus G of the blends departs drastically from the terminal behavior observed for the blend components. This is caused by interfacial surface tension effects. The results indicate that despite the effect of transesterification reactions, the PET/PEN blend systems investigated consist of a microseparate phase of PEN platelets in a matrix of PET. This morphology is produced when the blends are processed into biaxially oriented PET/PEN films, and droplets of PEN are deformed into a lamellar structure consisting of parallel and extended, separate layers. The large interfacial surface area of the bi-oriented PET/PEN blends leads to remarkably strong interfacial tension effects in dynamic rheology measurements.
A x-ray radioscopy technique for measuring in situ chemical diffusion coefficients in metallic melts
is presented. The long-capillary diffusion measurement method is combined with imaging
techniques using microfocus tubes and flat panel detectors in order to visualize and quantitatively
analyze diffusive mixing of two melts of different chemical composition. The interdiffusion
coefficient as function of temperature and time is obtained by applying Ficks diffusion laws.
Tracking the time dependence of the mean square penetration depth of the mixing process allows to
detect changes in the mass transport caused by convective flow. The possibility to sort out
convective mass transport contributions from analysis enhances significantly the accuracy compared
to the conventional long-capillary diffusion measurement method with postmortem analysis. The
performance of this novel diffusion measurement method with x-ray radiography technique is
demonstrated by a diffusion experiment in an Al-Ni melt.
The Key Comparison K67 and the parallel Pilot Study P108 on quantitative analysis of thin alloy films have been completed in the Surface Analysis Working Group (SAWG) of the Consultative Committee for Amount of Substance (CCQM). The aim of these inter-laboratory comparisons is to determine the degree of equivalence in the measurement capability of national metrology institutes (NMIs) and designated institutes (DIs) for the determination of the composition of thin alloy films. The measurand is expressed in atomic percent. A Fe-Ni alloy film with a certified composition was available for the participants of the inter-laboratory comparison. It has been used as a reference specimen to determine the relative sensitivity factors (RSF) of Fe and Ni for the different analytical methods used by the participants to determine the composition of the test sample. As was shown in the preceding Pilot Study P98, the degrees of equivalence in the measurement capabilities of the participants can be improved in that way. The composition of the reference specimen was certified by inductively coupled plasma mass spectrometry (ICP-MS) using the isotope dilution method. The in-depth and lateral homogeneity, determined in terms of elemental composition, of the certified reference sample and the unknown test sample were confirmed by secondary ion mass spectrometry (SIMS) using C60 primary ions by the leading laboratory. Five laboratories participated in the key comparison. Four of them used x-ray photoelectron spectroscopy (XPS) and one Auger electron spectroscopy (AES). One laboratory participated in the parallel P108 pilot study using electron probe micro analysis with an energy-dispersive spectrometer (ED EPMA) and XPS.
A setup for fluorescence upconversion spectroscopy (FLUPS) is described which has 80 fs temporal response (fwhm) for emission in the spectral range 425–750 nm. Broadband phase matching is achieved with tilted gate pulses at 1340 nm. Background from harmonics of the gate pulse is removed and sensitivity increased compared to previous designs. Photometric calibration of the upconversion process is performed with a set of fluorescent dyes. For Coumarin 153 in methanol the peak position, bandwidth, and asymmetry depending on delay time are reported.
Diffusional gas transport of a H2/CO2 mixture versus N2 in the pore system of hardened cement pastes was studied at four temperatures up to 350 °C in a Wicke-Kallenbach cell. The pastes possessed separation factors αH2,CO2 from 1.42 to 3.43, i.e. the diffusion of hydrogen took place considerably faster than the diffusion of carbon dioxide. The separation factors depended on the threshold radii of the pastes, smaller threshold radii leading to higher separation factors. The Knudsen numbers of the controlling constrictions of the pore system and the temperature dependence of the effective diffusion coefficients of the gases show that gas transport in these constrictions takes place in the transient regime between Knudsen diffusion and bulk diffusion, smaller constriction widths leading to predominating Knudsen diffusion. It is therefore possible to use cement paste membranes to separate gas components of low molecular weight from higher weight components.
An international interlaboratory comparison of the measurement capabilities of four National Metrology Institutes (NMIs) and one Designated Institute (DI) in the determination of the chemical composition of thin Fe-Ni alloy films was conducted via a key comparison (K-67) of the Surface Analysis Working Group of the Consultative Committee for Amount of Substance. This comparison was made using XPS (four laboratories) and AES (one laboratory) measurements. The uncertainty budget of the measured chemical composition of a thin alloy film was dominated by the uncertainty of the certified composition of a reference specimen which had been determined by inductively coupled plasma mass spectrometry using the isotope dilution method. Pilot study P-98 showed that the quantification using relative sensitivity factors (RSFs) of Fe and Ni derived from an alloy reference sample results in much more accurate result in comparison to an approach using RSFs derived from pure Fe and Ni films. The individual expanded uncertainties of the participants in the K-67 comparison were found to be between 2.88 and 3.40 atomic %. The uncertainty of the key comparison reference value (KCRV) calculated from individual standard deviations and a coverage factor (k) of 2 was 1.23 atomic %.
Under the auspices of the Organic Analysis Working Group (OAWG) of the Comité Consultatif pour la Quantité de Matière (CCQM) a key comparison, CCQM K55.b, was coordinated by the Bureau International des Poids et Mesures (BIPM) in 2010/2011. Nineteen national measurement institutes and the BIPM participated. Participants were required to assign the mass fraction of aldrin present as the main component in the comparison sample for CCQM-K55.b which consisted of technical grade aldrin obtained from the National Measurement Institute Australia that had been subject to serial recrystallization and drying prior to sub-division into the units supplied for the comparison.
Aldrin was selected to be representative of the performance of a laboratory's measurement capability for the purity assignment of organic compounds of medium structural complexity [molar mass range 300 Da to 500 Da] and low polarity (pKOW < -2) for which related structure impurities can be quantified by capillary gas phase chromatography (GC).
The key comparison reference value (KCRV) for the aldrin content of the material was 950.8 mg/g with a combined standard uncertainty of 0.85 mg/g. The KCRV was assigned by combination of KCRVs assigned by consensus from participant results for each orthogonal impurity class. The relative expanded uncertainties reported by laboratories having results consistent with the KCRV ranged from 0.3% to 0.6% using a mass balance approach and 0.5% to 1% using a qNMR method.
The major analytical challenge posed by the material proved to be the detection and quantification of a significant amount of oligomeric organic material within the sample and most participants relying on a mass balance approach displayed a positive bias relative to the KCRV (overestimation of aldrin content) in excess of 10 mg/g due to not having adequate procedures in place to detect and quantify the non-volatile content–specifically the non-volatile organics content–of the comparison sample.
There was in general excellent agreement between participants in the identification and the quantification of the total and individual related structure impurities, water content and the residual solvent content of the sample.
The comparison demonstrated the utility of 1H NMR as an independent method for quantitative analysis of high purity compounds. In discussion of the participant results it was noted that while several had access to qNMR estimates for the aldrin content that were inconsistent with their mass balance determination they decided to accept the mass balance result and assumed a hidden bias in their NMR data. By contrast, laboratories that placed greater confidence in their qNMR result were able to resolve the discrepancy through additional studies that provided evidence of the presence of non-volatile organic impurity at the requisite level to bring their mass balance and qNMR estimates into agreement.
Gas separation is a key issue in various industrial fields. Hydrogen has the potential for application in clean fuel technologies. Therefore, the separation and purification of hydrogen is an important research subject. CO2 capture and storage have important roles in 'green chemistry'. As an effective clean technology, gas separation using inorganic membranes has attracted much attention in the last several decades. Membrane processes have many applications in the field of gas separation. Cement is one type of inorganic material, with the advantages of a lower cost and a longer lifespan. An experimental setup has been created and improved to measure twenty different cement membranes. The purpose of this work was to investigate the influence of gas molecule properties on the material transport and to explore the influence of operating conditions and membrane composition on separation efficiency. The influences of the above parameters are determined, the best conditions and membrane type are found, it is shown that cementitious material has the ability to separate gas mixtures, and the gas transport mechanism is studied.
The roles of microalloying niobium, titanium and vanadium for controlling austenite grain growth, microstructure evolution and hardness were investigated at different simulated heat affected zones (HAZ) for high strength low alloy (HSLA) S690QL steel. High resolution FEG-SEM has been used to characterize fine bainitic ferrite, martensite and nanosized second phases at simulated coarse and fine grain HAZs. It was found that for Ti bearing steel (Ti/N ratio is 2) austenite grain had the slowest growth rate due to the presence of most stable TiN. The fine cuboidal particles promoted intragranular acicular ferrite (IGF) formation. Nb bearing steel exhibited relatively weaker grain growth retardation compared with titanium bearing steels and a mixed microstructure of bainite and martensite was present for all simulated HAZs. IGF existed at coarse grain HAZ of Ti+V bearing steel but it was totally replaced by bainite at fine grain HAZs. Hardness result was closely related to the morphology of bainitic ferrite, intragranular ferrite and second phases within ferrite. The microstructure and hardness results of different simulated HAZs were in good agreement with welded experimental results.
Full penetration laser welding was carried out on a 10 mm steel plate using a 16 kW maximum power continuous wave thin disk laser. Upper surface and lower surface of molten pool were observed synchronously with two high speed CCD cameras during the welding process. The lower surface was much longer and more unstable than the upper one. A three dimensional laser deep penetration welding model in which volume of fluid (VOF) method was combined with a ray-tracing algorithm was used to simulate the dynamic coupling between keyhole and molten pool in laser full penetration welding. The calculated weld cross-section morphology and molten pool length on both upper side and lower side agree well with experimental results. Evolution of molten pool in lower side during full penetration laser welding was analyzed, periodical features of energy coupling, molten pool behavior and keyhole dynamics in laser full penetration welding were identified and discussed.
The efficiency of wood gasification can be improved by applying membrane based gas separation operations in several of its sub-processes. In the present study the use of membranes made of hardened cement pastes for this purpose was investigated to provide a low cost alternative to conventional membrane materials. The pastes were tested for their diffusional properties in a Wicke-Kallenbach cell and analyzed with regard to their pore structure. The use of low water to binder ratios and slag and/or pozzolans led to a finer pore structure and higher separation factors; in particular, an approximately linear dependence of the separation factors on the threshold radii was observed. The results implicated that Knudsen diffusion is the prevailing diffusion mechanism in the membranes. Deviations from the theoretically expected separation factors were found, which may be ascribed to concentration polarization and channeling effects.
Sixteen laboratories have performed electrochemical noise (EN) measurements based on two systems. The first uses a series of dummy cells consisting of a 'star' arrangement of resistors in order to validate the EN measurement equipment and determine its baseline noise performance, while the second system, based on a previous round-robin in the literature, examines the corrosion of aluminium in three environments. All participants used the same measurement protocol and the data reporting and analysis were performed with automatic procedures to avoid errors. The measurement instruments used in the various laboratories include commercial general-purpose potentiostats and custom-built EN systems. The measurements on dummy cells have demonstrated that few systems are capable of achieving instrument noise levels comparable to the thermal noise of the resistors, because of its low level. However, it is of greater concern that some of the instruments exhibited significant artefacts in the measured data, mostly because of the absence of anti-aliasing filters in the equipment or because the way it is used. The measurements on the aluminium samples involve a much higher source noise level during pitting corrosion, and most (though not all) instruments were able to make reliable measurements. However, during passivation, the low level of noise could be measured by very few systems. The round-robin testing has clearly shown that improvements are necessary in the choice of EN measurement equipment and settings and in the way to validate EN data measured. The results emphasise the need to validate measurement systems by using dummy cells and the need to check systematically that the noise of the electrochemical cell to be measured is significantly higher than the instrument noise measured with dummy cells of similar impedance.
Welding is one of the most common methods in industrial practice for joining components. Its main advantages are high speed in manufacturing combined with low costs and, usually, a high degree of flexibility, integrity and reliability. Nevertheless, welding is a highly complex metallurgical process and, therefore, weldments are susceptible to material discontinuities, flaws and residual stresses which may lead to structural failure and life time reduction. As a consequence weldments are an important field of fracture mechanics methods although its application is more complex than for homogeneous or non-welded structures. The aim of the paper is to provide an overview on the current state of fracture mechanics application to weldments. It starts by discussing the specific features which any fracture mechanics analysis of weldments has to take into account. Then, the experimental determination of fracture toughness, fatigue crack propagation and tensile properties of weldments is addressed. Finally, the analytical determination of the crack driving force in components and structural integrity assessment approaches for weldments are presented.
KEY COMPARISON
Under the auspices of the Organic Analysis Working Group (OAWG) of the Comité Consultatif pour la Quantité de Matière (CCQM) a key comparison, CCQM K55.c, was coordinated by the Bureau International des Poids et Mesures (BIPM) in 2012. Twenty National Measurement Institutes or Designated Institutes and the BIPM participated. Participants were required to assign the mass fraction of valine present as the main component in the comparison sample for CCQM-K55.c. The comparison samples were prepared from analytical grade L-valine purchased from a commercial supplier and used as provided without further treatment or purification.
Valine was selected to be representative of the performance of a laboratory's measurement capability for the purity assignment of organic compounds of low structural complexity [molecular weight range 100300] and high polarity (pKOW > –2).
The KCRV for the valine content of the material was 992.0 mg/g with a combined standard uncertainty of 0.3 mg/g. The key comparison reference value (KCRV) was assigned by combination of KCRVs assigned from participant results for each orthogonal impurity class. The relative expanded uncertainties reported by laboratories having results consistent with the KCRV ranged from 1 mg/g to 6 mg/g when using mass balance based approaches alone, 2 mg/g to 7 mg/g using quantitative 1H NMR (qNMR) based approaches and from 1 mg/g to 2.5 mg/g when a result obtained by a mass balance method was combined with a separate qNMR result.
The material provided several analytical challenges. In addition to the need to identify and quantify various related amino acid impurities including leucine, isoleucine, alanine and a-amino butyrate, care was required to select appropriate conditions for performing Karl Fischer titration assay for water content to avoid bias due to in situ formation of water by self-condensation under the assay conditions. It also proved to be a challenging compound for purity assignment by qNMR techniques.
There was overall excellent agreement between participants in the identification and the quantification of the total and individual related structure impurities, water content, residual solvent and total non-volatile content of the sample. Appropriate technical justifications were developed to rationalise observed discrepancies in the limited cases where methodology differences led to inconsistent results.
The comparison demonstrated that to perform a qNMR purity assignment the selection of appropriate parameters and an understanding of their potential influence on the assigned value is critical for reliable implementation of the method, particularly when one or more of the peaks to be quantified consist of complex multiplet signals.
Effect of cooling rate on microstructure and properties of microalloyed HSLA steel weld metals
(2015)
Two high strength Nb/Ti microalloyed S690QL steels were welded with identical filler material, varying welding parameters to obtain three cooling rates: slow, medium and fast cooling. As cooling rate increased, the predominantly acicular ferrite in Nb weld metal (WM) is substituted by bainite, with a consequence of obvious hardness increase, but in Ti WM, no great variation of acicular ferrite at all cooling rates contributed to little increment of hardness. The transition between bainite and acicular ferrite has been analysed from the point view of inclusions characteristics, chemical composition and cooling rate. Excellent Charpy toughness at 233 K was obtained with acicular ferrite as predominantly microstructure. Even with bainite weld of high hardness, the toughness was nearly enough to fulfill the minimal requirements. WM for Ti steel showed to be markedly less sensitive to the variations of cooling rate than that for Nb steel.
The numerical simulations of high power laser keyhole welding at different welding positions are performed by using Volume-Of-Fluid (VOF) method. The main material is SS400. The multi-physics phenomenon is considered using several models, such as the heat flux of Gaussian heat source, the recoil pressure with Clausisus-Clapeyron equation, the Marangoni flow considering temperature gradient, the buoyancy force with Boussinesq approximation, the additional shear stress and heat source due to metallic vapor ejected through keyhole entrance, the bubble formation assumed as adiabatic bubble, and the multiple-reflection by solving proper discriminant, are used. To analyze the fluid flow pattern, the concept of streamline formed by reconstructing the value of the velocity vector is applied.
Partial and full penetration cases at different welding positions are considered. The welding position seems to have only a minor influence on bead formation characteristics in both cases. This is probably due to the fact that the recoil pressure has a major influence when compared to other driving forces. The flow characteristics and fluid velocity in weld pool are analyzed to compare the gravity direction effect at different welding positions. It is observed that the clockwise flow pattern is mainly formed by the recoil pressure on the keyhole surface in the case of partial penetration. The laser energy can't maintain the whole weld pool when the weld pool size becomes too large. And then the solidification starts from the middle part of weld pool and a necked weld pool shape is formed. In the full penetration welding, the weld pool flow patterns are affected by the leakage of laser power through the full penetration keyhole and also by surface tension. Furthermore, the numerical simulation of full penetration welding with AISI316L is also performed to analyze the effect of material properties. The weld bead shapes obtained by simulations were compared with the corresponding experimental results to confirm the validity of the process models adopted and the CFD simulation tool.
The composition and nanostructure of a beneficial tribofilm formed during sliding of a hybrid nanocomposite against steel were characterized comprehensively. A similar nanostructure was produced by high energy ball milling of the three identified tribofilm constituents: silica, hematite and graphite. By supplying powders to a pin-on-disc test it has been shown that neither silica, nor hematite, nor a mixture of both provide the low coefficient of friction (COF) observed for the hybrid composite. Only if graphite was blended with the oxides, the low COF was obtained. Thus, a film of finely dispersed stable inorganic wear products containing 15 vol% graphite provides low friction and wear in the considered case.
We applied a combination of Raman spectroscopy (RS) and cross-sectional transmission electron microscopy (X-TEM) to identify silicone oil residues and tribofilms at steel disc surfaces after tribological testing. Neither chemical cleaning nor mechanical removal of a 50 µm thick surface layer produced a surface without any silicone residue. Nevertheless, long-term tribological properties are not affected due to silicone degradation which has been proved by Raman spectroscopy. Excellent anti-wear and anti-friction properties of a nanocomposite at severe stressing conditions correlated with the formation of a silica-based tribofilm containing amorphous and graphite-like carbon nanoparticles. Since reliable carbon quantification by analytical TEM is difficult, RS is a useful complementary method for carbon identification at wear scars.
The effect of steel counterface topography on the formation mechanisms of nanostructured tribofilms of polyetheretherketone (PEEK) hybrid nanocomposites was studied. Three types of surface finishes with mean roughness Ra ranging from nano- to micro-scale were investigated. Tribo-sintering of nanopartides, oxidation of counterface steel and compaction of wear debris are identified to be competing factors dominating the formation and function of the tribofilms. Counterface topography played an important role on the competing factors, and thereby influenced significantly the final structure, the load-carrying capability and the lubrication performance of the tribofilms. It was disclosed that a thin tribofilm, which mainly consists of silica nanoparticles and which forms on the counterface with a submicron roughness, benefits best the tribological performance of the composites
A model based on movable cellular automata (MCA) is described and applied for simulating the stress–strain and sliding behavior of a nanocomposite consisting of an epoxy matrix and 6 vol.% of homogeneously distributed silica nanoparticles. Tensile tests were used for verification of the model. It was realized that a slight modification of epoxy properties due to the addition of silica nanoparticles had to be taken into account in order to obtain good correlation between experimental and modeling results. On the other hand, sliding simulations revealed no susceptibility of results to slight modifications of matrix properties, but a significant impact of nanoparticles on the interface structure and smoothness of sliding mechanism. Furthermore, assuming both possibilities, bond breaking and rebinding of automata pairs, can explain different friction levels of polymer materials.
Formation and function mechanisms of nanostructured tribofilms of epoxy-based hybrid nanocomposites
(2015)
The nanostructures and properties of the tribofilms of epoxy (EP) composites filled with short carbon fibers (SCF) and different volume fractions of monodisperse silica nanoparticles were investigated. When the conventional composite filled only with SCF was considered under a high pv condition, an iron oxide layer is formed on the steel counterface. The addition of even only 0.05 vol% nano-silica leads to a significant change of the tribofilm's structure and the tribological behavior of the composite. With increasing silica content, the oxidation layer on the steel surface is gradually replaced by a silica-based tribofilm. A close relationship between the tribofilms structure and the tribological behavior of the composites was identified. Mixing, possible reactions and tribo-sintering of silica nanoparticles with other wear products are deemed to be main mechanisms inducing the formation and the lubricity of the silica-based tribofilm.
Dimercaptoazobenzene (DMAB) can be formed from different precursors (e.g., p-Nitrothiophenol and p-Aminothiophenol, see also examples in Figure) by a reaction that can be influenced by localized surface plasmons.[1] Many reaction parameters were shown to influence the pathway of DMAB formation.
The mechanism of DMAB formation is studied by surface enhanced Raman scattering (SERS). It is very interesting to delineate effects due to properties of the reacting molecular species and those related to the plasmonic properties of the nanostructures. Currently, we achieve this e.g., by the comparison of the usage of nanoparticle solutions and immobilized nanoparticles.[2] We perform this work, since we aim at modifying and controlling the reaction conditions precisely in microscopic volumes, exploiting the multifunctional properties of different plasmonic nanoparticles [3]. In our poster, we will show and discuss SERS data obtained in experiments at varying reaction and excitation conditions.
Permeability estimation from spectral induced
polarization (SIP) measurements is based on a
fundamental premise that the characteristic relaxation
time (t) is related to the effective hydraulic radius (reff)
controlling fluid flow. The approach requires a reliable
estimate of the diffusion coefficient of the ions in the
electrical double layer. Others have assumed a value for
the diffusion coefficient, or postulated different values for
clay versus clay-free rocks. We examine the link between
t and reff for an extensive database of sandstone samples
where mercury porosimetry data confirm that reff is
reliably determined from a modification of the Hagen-
Poiseuille equation assuming that the electrical tortuosity
is equal to the hydraulic tortuosity. Our database does not
support the existence of 1 or 2 distinct representative
diffusion coefficients but instead demonstrates strong
evidence for 6 orders of magnitude of variation in an
apparent diffusion coefficient that is well correlated with
both reff and the specific surface area per unit pore
volume (Spor). Two scenarios can explain our findings:
(1) the length-scale defined by t is not equal to reff and is
likely much longer due to the control of pore surface
roughness; (2) the range of diffusion coefficients is large
and likely determined by the relative proportions of the
different minerals (e.g. silica, clays) making up the rock.
In either case, the estimation of reff (and hence
permeability) is inherently uncertain from SIP relaxation
time.
Three high-strength Nb-, Ti- and Ti + Vmicroalloyed S690QL steels were welded to investigate the formation of softened HAZ and its impact on tensile properties. The welding was performed with three levels of heat input to produce softened zones with different characteristics (softening width, minimum hardness and softening ratio), and then, further tensile tests were done to study their influence on weld performance. The results showed that Ti bearing steel exhibited the lowest resistance to softening with the presence of largest soften width and lowest hardness value, causing final tensile failure occurred at softened HAZ. The metallurgical reason for the lower hardness is the high fraction of coarse ferrite. Nb- and Ti + V-bearing steels suffered moderate softening, due to high hardenability with addition of Mo, Nb and V, but the softening effect did not remarkably influence the tensile properties of these two steels.
The topographic effect of steel counterface, finished by mechanical grinding with Ra ranging from 0.01 to 0.95 µm, on the structure and functionality of the tribofilm of a hybrid nanocomposite, i.e. epoxy matrix filled with monodisperse silica nanoparticles, carbon fibers and graphite, was systematically investigated. The nanostructure of the tribofilm was comprehensively characterized by using combined focused ion beam and transmission electron microscope analyses. It was identified that oxidation of the steel surface, release, compaction and tribosintering of silica nanoparticles and deposition of an epoxy-like degradation product as well as fragmentation of carbon fibers are main mechanisms determining the structure and functionality of the tribofilm. The size of roughness grooves determines the type and size class of wear particles to be trapped at the surface. An optimum groove size leading to a maximum of surface coverage with a nanostructured tribofilm formed mainly from released silica nanoparticles was identified.
Exploring the influence of counterpart materials on tribological behaviors of epoxy composites
(2016)
The dependence of the friction and wear of epoxy (EP) composites materials on counterpart materials, such as standard bearing steel, medium carbon steel and chrome-plating (Cr), was investigated. The conventional composite filled with short carbon fiber (SCF) and graphite shows the highest tribological performance when rubbing against Cr, whereas, the hybrid nanocomposite (EP filled with SCF, graphite and silica nanoparticles) exhibits the lowest friction and wear when sliding against the standard bearing steel. The role of nanoparticles in the tribological performance is distinctly different when sliding against with various counterpart materials. It is demonstrated that counterpart materials exert an important influence on material transfer, tribo-oxidation and mechanical mixing of wear products, resulting in the different formation mechanisms of transfer film.
The tribological performance of short glass fibers (SGF),solid lubricants and silica nanoparticles filled epoxy (EP) composites was investigated under oil lubrication conditions. It is demonstrated that the addition of SGF greatly reduces the friction and wear of EP. However, further addition of solid lubricants and silica nanoparticles does not change obviously the friction and wear. It is identified that the high tribological performance of SGF reinforced EP is related to the high load carrying capacity and abrasion resistance of SGF. The nanostructure of the tribofilm was comprehensively characterized. It is deemed that the tribofilm plays an important role in the tribological performance by avoiding the direct rubbing of the sliding pairs exposed to boundary and mixed lubrication conditions.
Permeability estimation from induced polarization (IP) measurements is based on a fundamental premise that the characteristic relaxation time τ is related to the effective hydraulic radius reff controlling fluid flow. The approach requires a reliable estimate of the diffusion coefficient of the ions in the electrical double layer. Others have assumed a value for the diffusion coefficient, or postulated different values for clay versus clay-free rocks. We have examined the link between a widely used single estimate of τ and reff for an extensive database of sandstone samples, in which mercury porosimetry data confirm that reff is reliably determined from a modification of the Hagen-Poiseuille equation assuming that the electrical tortuosity is equal to the hydraulic tortuosity. Our database does not support the existence of one or two distinct representative diffusion coefficients but instead demonstrates strong evidence for six orders of magnitude of variation in an apparent Diffusion coefficient that is well-correlated with reff and the specific surface area per unit pore volume Spor. Two scenarios can explain our findings:
(1) the length scale defined by τ is not equal to reff and is likely much longer due to the control of pore-surface roughness or
(2) the range of diffusion coefficients is large and likely determined by the relative proportions of the different minerals (e.g., silica and clays) making up the rock. In either case, the estimation of reff (and hence permeability) is inherently uncertain from a single characteristic IP relaxation time as considered in this study.
The method of movable cellular automata (MCA) was applied to simulate the stress-strain behavior of a nano composite consisting of an epoxy matrix and 6 vol. % silica nano particles. The size of the elements used for modelling was fixed at 10 nm, corresponding approximately to the diameter of the filler particles. Since not only the stress-strain response of the two constituents but also debonding of neighboring particles and granular flow was taken into account, plastic deformation as well as crack initiation and propagation could be simulated with the model. Modelling results were compared with tensile test results of both, pure epoxy as well as the epoxy-6 vol. % SiO2 composite. Since assuming bulk properties of the two constituents did not yield satisfactory results, slight modifications of the nanoparticle response functions and nanostructures were tested numerically. Finally, it was observed that only the assumption of slightly increased strength properties of the epoxy yielded good correlation between experimental and modelling results. This was attributed to an increased cross linking of the epoxy caused by the presence of silica nano particles.
Excellent tribological properties of an advanced polymer matrix composite were obtained by a combination of micro- and nano-sized fillers. Surface features and the nanostructure of tribofilms were characterized by advanced microscopic techniques, and correlated with the macroscopic behavior in terms of wear rate and friction evolution. A model based on movable cellular automata was applied for obtaining a better understanding of the sliding behavior of the nanostructured tribofilms. The failure of the conventional composite without silica nanoparticles could be attributed to severe oxidational wear after degradation of an initially formed polymer transfer film. The hybrid composite preserves its antiwear and antifriction properties because flash temperatures at micron-sized carbon fibers, lead to polymer degradation and subsequent release of nanoparticles. It has been shown that the released particles are mixed with other wear products and form stable films at the disc surface thus preventing further severe oxidational wear. Furthermore, the released wear product also is embedding carbon fibers at the composite surface thus preventing fiber fragmentation and subsequent third body abrasion. With nanoscale modelling we were able to show that low friction and wear can be expected if the nanostructured silica films contain at least 10 vol.% of a soft ingredient.
High-strength steels are favoured materials in the industry for production of safe and sustainable structures. The main technology used for joining the components of such steel is fusion welding.
Steel alloy design concepts combined with advanced processing technologies have been extensively investigated during the development of High-Strength Low-Alloy (HSLA) steels. However, very few studies have addressed the issue of how various alloy designs, even with limited microalloy addition, can influence the properties of high-strength steel welds. In high-strength steel welding practices, the challenges regarding microstructure evolution and the resulting mechanical properties variation, are of great interest. The main focus is the debate regarding the role of microalloy elements on phase transformation and weld performance. Limited Heat Affected Zone (HAZ) softening and limited austenite grain coarsening are significant design essentials, but the primary goal is to ensure excellent toughness and tensile properties in the steel weld. To achieve this purpose, microalloy elements such as Ti, Nb, or V were intentionally added to modern high-strength steels. The focus of this work was to understand the mechanical properties of HSLA steels resulting from differences in alloy design after joining by modern welding processes.
To begin, three microalloyed S690QL steels (Nb, Ti, and Ti+V addition) were investigated. Optical microscopy confirmed that similar mixtures of tempered bainite and martensite predominated the parent microstructure in the three steels, different types of coarse microalloy precipitates were also visible. These precipitates were analysed by using a thermodynamic-based software and then identified by Transmission Electron Microscopy (TEM). Results of mechanical testing revealed that all three steels performed above the standard toughness and tensile strength values, but with varied yielding phenomena. During the welding operation, each of the three steels was joined by using the same filler material. The fused weld metal was influenced by the high dilution of microalloyed elements in the base metal, this was significantly pronounced during the modified spray arc welding technique. As a result, the Nb-containing steel exhibited sufficient amounts of alloy pick-up to transition the microstructure in the weld metal from acicular ferrite to bainite as cooling rate was increased, leading to reduced toughness. This was not observed with the other two steels.
A second focus was made on the microstructure Evolution and toughness properties of the coarse and fine grained HAZ as welding parameters changed. In order to characterise the microstructure and austenite grain growth behaviour, physical simulations were conducted. The microalloy precipitates were found to be a dominant factor restricting the austenite grain coarsening. The extent of Austenite coarsening in the HAZ is closely related to the type and volume fraction of each microalloy precipitate.
Among the three steels, the Ti-containing HAZ exhibited the smallest extent of grain growth due to the sufficient amount of stable Ti-rich precipitates. Microalloy Addition also markedly influenced the subsequent phase transformation in the HAZ. The formation of intragranular acicular ferrite was promoted by Ti-rich precipitate, acting as favourable nucleation sites of ferrite. This structure enhanced the HAZ toughness owing to fine, high-angle boundaries of ferrite plates. The synergistic effect of Nb and Mo elements was beneficial to improve the HAZ toughness at fast cooling rates by promoting fine lower bainite formation. At high heat input, large upper bainite was formed which caused reduced toughness.
The final set of experimental work was concentrated on understanding the HAZ softening mechanisms that influenced variations in the tensile properties of the welded joints. The tensile failure in the softened HAZ or base material depended on the welding parameters and the type of steel being joined. In Ti-containing steel, increased heat Input extended the softened zone width, which caused a significant decrease in hardness and then resulted in failure in this area. Therefore, limited heat Input was used to shift failure position to base material. But this was not observed in the other two steels.
Hence, small differences in microalloy addition exhibited large variation in tensile properties. Among the three steels, Ti-containing welds were found to have the most pronounced softening, followed by Ti+V-containing welds and finally Nb-containing welds. This varied softening phenomenon was related to two significant processes supported by the results of additional dilatometry simulation: phase transformation and tempering behaviour. In the Ti-containing steel, the phase Transformation product ferrite was large-sized, as a consequence of initial large austenite grains. This led to the decreased corresponding hardness of the Ti-containing steel. Furthermore, lower tempering resistance in Ti-containing steel as compared to Nb-containing steel, resulted in additional softening effect in the softened HAZ. Therefore, steel alloy identification and heat Input during welding were critical, proven by the experimentation within the same S690QL steel grade.
This work emphasised the influence of microalloy elements on weld microstructure and mechanical properties in welded joints. Knowledge of this delicate balance between steel alloy design and appropriate welding parameters is critical for the end product. Thus, this work provides specific recommendations and results to ensure proper welding practice and steel design of microalloyed high-strength steels.
Lanthanide-doped upconversion nanoparticles (UCNPs) are of great interest for biomedical applications. Currently, the applicability of UCNP bionanotechnology is hampered by the generally low luminescence intensity of UCNPs and inefficient energy Transfer from UCNPs to surface-bound chromophores used e.g. for photodynamic therapy or analyte sensing. In this work, we address the low-Efficiency issue by developing versatile core-Shell nanostructures, where high-concentration sensitizers and activators are confined in the core and Shell Region of representative hexagonal NaYF2:Yb,Er UCNPs. After Doping concentration optimization, the sensitizer-rich core is able to harvest/accumulate more excitation energy and generate almost one order of Magnitude higher luminescence intesity than conventional homogeneously doped nanostructures. At the same time, the activator Ions located in the Shell enable a ~6 times more efficient resonant energy Transfer from UCNPs to surface-bound acceptor dye molecules due to the short distance between donor-acceptor pairs. Our work provides new insights into the rational design of UCNPs and will greatly encrease the General applicability of upconversion nanotechnologies.
Under the Comité Consultatif pour la Quantité de Matière (CCQM), a key comparison, CCQM-K104, was coordinated by the National Institute of Metrology (NIM). The comparison was designed to demonstrate a laboratory's performance in determining the mass fraction of the main component in a complex high purity organic material. Nine NMIs or DIs participated in the comparison. Eight participants reported their results. An additional impurity was resolved from the avermectin B1a peak and was tentatively identified as an unknown impurity by NMIA (National Measurement Institute (Australia)). It was subsequently identified by NIM as a diastereoisomer of avermectin B1a at the C-26 position. Final reference value (KCRV) = 924.63 mg/g, with uncertainty (k=1) = 3.89 mg/g, and expanded uncertainty = 8.97 mg/g. The degrees of equivalence with the avermectin B1a KCRV for each participant were reported. The measurement results and degrees of equivalence should be indicative of the performance of a laboratory's measurement capability for the purity assignment of organic compounds of high structural complexity (relative molecular mass range of 500 Da -1000 Da and low polarity (-log KOW ≤ -2).
We investigate the pore space of rock samples with respect to different petrophysical parameters using various methods, which provide data upon pore size distributions, including micro computed tomography (μ-CT), mercury intrusion porosimetry (MIP), nuclear magnetic resonance (NMR), and spectral induced polarization (SIP). The resulting cumulative distributions of pore volume as a function of pore size are compared. Considering that the methods differ with regard to their limits of resolution, a multiple length scale characterization of the pore space geometry is proposed, that is based on a combination of the results from all of these methods. The findings of this approach are compared and discussed by using Bentheimer sandstone. Additionally, we compare the potential of SIP to provide a pore size distribution with other commonly used methods (MIP, NMR). The limits of resolution of SIP depend on the usable frequency range (between 0.002 and 100 Hz). The methods with similar resolution show a similar behavior of the cumulative pore volume distribution in the overlapping pore size range. The methods μ-CT and NMR provide the pore body size while MIP and SIP characterize the pore throat size. Using this difference, the average pore body to throat ratio is determined to be about three for the Bentheimer sandstone.
Our study shows that a good agreement between the pore radii distributions can only be achieved if the curves are adjusted considering the resolution and pore volume in the relevant range of pore radii. The MIP curve with the widest range in resolution should be used as reference
Role of metal cations in plasmon-catalyzed oxidation: A case study of p-aminothiophenol dimerization
(2017)
The mechanism of the plasmon-catalyzed reaction of p-aminothiophenol (PATP) to 4,4′-dimercaptoazobenzene (DMAB) on the surface of metal nanoparticles has been discussed using data from surface-enhanced Raman scattering of DMAB. Oxides and hydroxides formed in a plasmon-catalyzed process were proposed to play a central role in the reaction. Here, we report DMAB formation on gold nanoparticles occurring in the presence of the metal cations Ag+, Au3+, Pt4+, and Hg2+. The experiments were carried out under conditions where formation of gold oxide or hydroxide from the nanoparticles can be excluded and at high pH where the formation of the corresponding oxidic species from the metal ions is favored. On the basis of our results, we conclude that, under these conditions, the selective oxidation of PATP to DMAB takes place via formation of a metal oxide from the ionic species in a plasmon-catalyzed process. By evidencing the necessity of the presence of the metal cations, the reported results underpin the importance of metal oxides in the reaction.
In der Vergangenheit wurde immer wieder diskutiert, ob die Porenhalsverteilung poröser silikatischer Medien maßgeblich die Relaxationszeit in Messergebnissen der Spektralen Induzierten Polarisation (SIP) bestimmt und dementsprechend auch neuere Ansätze, Porenweitenverteilungen aus diesen Daten abzuleiten, zuverlässig sein können. Systematische Studien an Gesteinen mit sehr unterschiedlichen Porenverteilungen zeigten, dass in Materialien mit engen Porenhälsen (z.B. < 5 μm) vor allem oder zusätzlich zum vermuteten Porenhalspeak niederfrequente Relaxationen zu beobachten sind, deren Ursache noch unklar ist.
Unter Einbeziehung der Methoden Röntgen-Computertomografie (μ-CT), Quecksilberporosimetrie (MIP), Stickstoffabsortion, Nukleare Magnetische Resonanz, SIP und Auflichtmikroskopie untersuchen wir den Porenraum hinsichtlich der Parameter Porosität, Permeabilität und innere Oberfläche und bestimmen die geometrischen Eigenschaften wie Porenweitenverteilungen oder fraktale Dimension durch verschiedene Algorithmen. Dabei ist zu berücksichtigen, dass sich die Methoden hinsichtlich der Grenzen ihres Auflösungsvermögens unterscheiden. Mit einer Zusammenführung der Ergebnisse aller Methoden kann eine mehrere Längenskalen überdeckende Charakterisierung der Porenraumgeometrie erfolgen.
Die Anwendung und Auswertung der verschiedenen Methoden werden am Beispiel von Baumberger Kalksandstein und Bentheimer Sandstein verglichen und diskutiert.
The pore size distribution provides a suitable description of the pore space geometry that can be used to investigate the fractal nature of the pore space or to determine a fractal dimension. Fractal dimension describes the size of geometric objects as a function of resolution. It can be integrated into models of permeability prediction. We investigated the fractal dimension of the pore volume of 11 Eocene sandstone samples from China. This study describes an approach to use spectral induced polarisation spectra to estimate the pore size distribution and to determine the fractal dimension of the pore volume. Additionally, the fractal dimension was derived from data of the capillary pressure curves from mercury intrusion and the transversal relaxation time distribution of nuclear magnetic resonance. For samples with an effective pore radius larger than 1 μm, good agreement exists between the values of fractal dimension derived from the three different methods, which implies the identification of similar pore structures. Spectral induced polarisation can be a non-invasive laboratory technique for the estimation of the pore size distribution, but the application of the methodology for field measurements remains a challenging problem considering the limited frequency range.
Efficient water oxidation catalysts are required for the development of water splitting technologies. Herein, the synthesis of layered hybrid NiFephenylphosphonate compounds from metal acetylacetonate precursors and phenylphosphonic acid in benzyl alcohol, and their Oxygen evolution reaction performance in alkaline medium, are reported. The hybrid particles are formed by inorganic layers of NiO6 and FeO6 distorted octahedra separated by bilayers of the organic group, and template the Formation in situ of NiFe hydroxide nanosheets of sizes between 5 and 25 nm and thicknesses between 3 and 10 nm. X-ray absorption spectroscopy measurements suggest that the hybrid also acts as a template for the local structure of the metal sites in the active catalyst, which remain distorted after the transformation. Optimum electrocatalytic activity is achieved with the hybrid compound with a Fe content of 16%. The combination of the synergistic effect between Ni and Fe with the structural properties of the hybrid results in an efficient catalyst that generates a current density of 10 mA cm−2 at an overpotential of 240 mV, and also in a stable catalyst that operates continuously at low overpotentials for 160 h.
Carbon nanotube-grafted carbon fiber polymer composites: Damage characterization on the micro scale
(2017)
Multiwall carbon nanotubes (CNTs) e carbon fibers (CFs)hybrid materials were produced by directly growing CNTs on CFs by means of chemical vapor deposition. For the latter, the oxidative dehydrogenation reaction of C2H2 and CO2 was applied, which allows growing CNTs without damaging the CF surface. Uni-directional nano-engineered carbon fiber reinforced composites (nFRCs) were fabricated by impregnating these hybrid materials with epoxy. The nFRCs subjected to single fiber push-out tests revealed a decrease of the interfacial shear strength (IFSS) of about 36% compared to the carbon fiber composites without CNTs. By means of transverse three-point bending tests performed on pre-notched composite beams inside a scanning electron microscope, the fracturing behavior parallel to the fibers was studied in-situ. The nFRCs showed significantly reduced fiber/matrix debonding while CNTs pull-out, CNTs bridging as well as matrix failure occurred. These results demonstrate that the presence of CNTs in nFRCs affects the stress distribution and consequently the damage Initiation as well as the damage propagation. The presence of CNTs suppresses the stress concentration at the fiber/Matrix interface and reduces the debonding of CFs from the matrix. However, our results indicate that the stress concentration shifts towards the CNTs' ends/matrix interface and causes promoted matrix failure leading to lower IFSS.
The comparison required the assignment of the mass fraction of folic acid present as the main component in the comparison sample. Performance in the comparison is representative of a laboratory's measurement capability for the purity assignment of organic compounds of medium structural complexity [molecular weight range 300–500] and high polarity (pKOW < −2).
Methods used by the eighteen participating NMIs or DIs were based on a mass balance (summation of impurities) or qNMR approach, or the combination of data obtained using both methods. The qNMR results tended to give slightly lower values for the content of folic acid, albeit with larger associated uncertainties, compared with the results obtained by mass balance procedures. Possible reasons for this divergence are discussed in the report, without reaching a definitive conclusion as to their origin.
The comparison demonstrates that for a structurally complex polar organic compound containing a high water content and presenting a number of additional analytical challenges, the assignment of the mass fraction content property value of the main component can reasonably be achieved with an associated relative standard uncertainty in the assigned value of 0.5%
Bei der Trocknung von Gesteinen vermindert sich der Anteil des Wasservolumens im Porenraum, der als Sättigung bezeichnet wird. Mit abnehmender Sättigung sinkt die elektrische Leitfähigkeit des Gesteins. Die Abhängigkeit der elektrischen Leitfähigkeit von der Sättigung wird durch ein Potenzgesetz entsprechend der 2. Archie-Gleichung beschrieben: log(#CHR:sigma_LOWER#)=n log(S<sub>w</sub>), wobei n der Sättigungsexponent ist. Bei der Trocknung von Gesteinen muss beachtet werden, dass die Wasserleitfähigkeit mit abnehmender Sättigung zunimmt, da die Konzentration der im Wasser gelösten Salze ansteigt. Das hat zur Folge, dass die bei Trocknungsexperimenten bestimmten Sättigungsexponenten deutlich kleiner sind als bei Verdrängungsexperimenten (z.B. Wasser durch Öl) mit gleichbleibender Wasserleitfähigkeit. Bei der Spektral(en) Induzierten Polarisation wird die komplexe elektrische Leitfähigkeit des Gesteins als Funktion der Frequenz betrachtet. Für den Real- und Imaginärteil der elektrischen Leitfähigkeit werden unterschiedliche Sättigungsexponenten bestimmt.
Wir haben an zwei Sandsteinproben (Langenauer und Gravenhorster Sandstein) und einem Baumberger Kalksandstein Trocknungsexperimente durchgeführt. Die Sättigung wurde schrittweise von 100 % bis auf 10 % reduziert. In jeder Sättigungsstufe wurden an den Proben die Spektren der komplexen elektrischen Leitfähigkeit aufgezeichnet. Unsere Experimente zeigen, dass die Sättigungsexponenten für den Imaginärteil der komplexen elektrischen Leitfähigkeit mit 1,23 bis 1,59 deutlich größer sind als die des Realteils mit Werten zwischen 0,41 und 0,90. Dieser Unterschied resultiert aus der Tatsache, dass der Imaginärteil der Leitfähigkeit weniger stark mit zunehmender Wasserleitfähigkeit ansteigt als der Realteil. Für den Realteil der elektrischen Leitfähigkeit wird nach der 1. Archie-Gleichung ein linearer Zusammenhang zwischen Wasserleitfähigkeit und Gesteinsleitfähigkeit erwartet. Der Anstieg des Imaginärteils mit der Wasserleitfähigkeit kann mit einem Potenzgesetz mit einem Exponenten zwischen 0.1 und 0.62 beschrieben werden. Unsere Experimente zeigen, dass der Imaginärteil der elektrischen Leitfähigkeit wesentlich deutlicher auf die Austrocknung von Gesteinen reagiert und damit ein wirksamer Indikator zur Überwachung von Sättigungsänderungen sein kann.
The spectroscopic characterization by surface-enhanced Raman scattering (SERS) has shown great potential in studies of heterogeneous catalysis. We describe a plug-in multifunctional optofluidic platform that can be tailored to serve both as a variable catalyst material and for sensitive optical characterization of the respective reactions using SERS in microfluidic systems. The platform enables the characterization of reactions under a controlled gas atmosphere and does not present with limitations due to nanoparticle adsorption or memory effects. Spectra of the gold-catalyzed reduction of p-nitrothiophenol by sodium borohydride using the plug-in probe provide evidence that the borohydride is the direct source of hydrogen on the gold surface, and that a radical anion is formed as an intermediate. The in situ monitoring of the photoinduced dimerization of p-aminothiophenol indicates that the activation of oxygen is essential for the plasmon-catalyzed oxidation on gold nanoparticles and strongly supports the central role of metal oxide species.
Three high-strength Nb-,.Ti- and Ti+ V-bearing S690QL steels were welded to investigate and compare the effects of microalloy addition on heat-affected zone (HAZ) toughness. Charpy V notch impact tests from three microalloyed welds under different cooling rates have been performed. Fractographic examination shows that several factors, including large-sized grain, upper bainite or hard second phase, interact to determine brittle fracture and impaired toughness in Nb-bearing weld with high heat input. In contrast to this reduced toughness, Ti-bearing welds exhibits satisfied toughness regardless of at fast or slow cooling. This is attributed to its limited austenite grain and refines favorable intragranular acicular ferrite structure. Moreover, in the case of such refined structure as matrix, TiN particles are found to be irrelevant to the facture process. The crystallographic results also confirm that high-angle boundaries between fine ferrites plates provide effective barriers for crack propagation and contribute to improved toughness.