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- 2016 (8) (entfernen)
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- Englisch (8)
Schlagworte
- Pore radius (2)
- Tribofilm (2)
- Alloy addition (1)
- Carbon fibers (1)
- Computational mechanics (1)
- Counterpart materials (1)
- Epoxy composites (1)
- Heat-affected zone softening (1)
- Hybrid composite (1)
- MAG welding (1)
Permeability estimation from spectral induced
polarization (SIP) measurements is based on a
fundamental premise that the characteristic relaxation
time (t) is related to the effective hydraulic radius (reff)
controlling fluid flow. The approach requires a reliable
estimate of the diffusion coefficient of the ions in the
electrical double layer. Others have assumed a value for
the diffusion coefficient, or postulated different values for
clay versus clay-free rocks. We examine the link between
t and reff for an extensive database of sandstone samples
where mercury porosimetry data confirm that reff is
reliably determined from a modification of the Hagen-
Poiseuille equation assuming that the electrical tortuosity
is equal to the hydraulic tortuosity. Our database does not
support the existence of 1 or 2 distinct representative
diffusion coefficients but instead demonstrates strong
evidence for 6 orders of magnitude of variation in an
apparent diffusion coefficient that is well correlated with
both reff and the specific surface area per unit pore
volume (Spor). Two scenarios can explain our findings:
(1) the length-scale defined by t is not equal to reff and is
likely much longer due to the control of pore surface
roughness; (2) the range of diffusion coefficients is large
and likely determined by the relative proportions of the
different minerals (e.g. silica, clays) making up the rock.
In either case, the estimation of reff (and hence
permeability) is inherently uncertain from SIP relaxation
time.
Three high-strength Nb-, Ti- and Ti + Vmicroalloyed S690QL steels were welded to investigate the formation of softened HAZ and its impact on tensile properties. The welding was performed with three levels of heat input to produce softened zones with different characteristics (softening width, minimum hardness and softening ratio), and then, further tensile tests were done to study their influence on weld performance. The results showed that Ti bearing steel exhibited the lowest resistance to softening with the presence of largest soften width and lowest hardness value, causing final tensile failure occurred at softened HAZ. The metallurgical reason for the lower hardness is the high fraction of coarse ferrite. Nb- and Ti + V-bearing steels suffered moderate softening, due to high hardenability with addition of Mo, Nb and V, but the softening effect did not remarkably influence the tensile properties of these two steels.
The topographic effect of steel counterface, finished by mechanical grinding with Ra ranging from 0.01 to 0.95 µm, on the structure and functionality of the tribofilm of a hybrid nanocomposite, i.e. epoxy matrix filled with monodisperse silica nanoparticles, carbon fibers and graphite, was systematically investigated. The nanostructure of the tribofilm was comprehensively characterized by using combined focused ion beam and transmission electron microscope analyses. It was identified that oxidation of the steel surface, release, compaction and tribosintering of silica nanoparticles and deposition of an epoxy-like degradation product as well as fragmentation of carbon fibers are main mechanisms determining the structure and functionality of the tribofilm. The size of roughness grooves determines the type and size class of wear particles to be trapped at the surface. An optimum groove size leading to a maximum of surface coverage with a nanostructured tribofilm formed mainly from released silica nanoparticles was identified.
Exploring the influence of counterpart materials on tribological behaviors of epoxy composites
(2016)
The dependence of the friction and wear of epoxy (EP) composites materials on counterpart materials, such as standard bearing steel, medium carbon steel and chrome-plating (Cr), was investigated. The conventional composite filled with short carbon fiber (SCF) and graphite shows the highest tribological performance when rubbing against Cr, whereas, the hybrid nanocomposite (EP filled with SCF, graphite and silica nanoparticles) exhibits the lowest friction and wear when sliding against the standard bearing steel. The role of nanoparticles in the tribological performance is distinctly different when sliding against with various counterpart materials. It is demonstrated that counterpart materials exert an important influence on material transfer, tribo-oxidation and mechanical mixing of wear products, resulting in the different formation mechanisms of transfer film.
The tribological performance of short glass fibers (SGF),solid lubricants and silica nanoparticles filled epoxy (EP) composites was investigated under oil lubrication conditions. It is demonstrated that the addition of SGF greatly reduces the friction and wear of EP. However, further addition of solid lubricants and silica nanoparticles does not change obviously the friction and wear. It is identified that the high tribological performance of SGF reinforced EP is related to the high load carrying capacity and abrasion resistance of SGF. The nanostructure of the tribofilm was comprehensively characterized. It is deemed that the tribofilm plays an important role in the tribological performance by avoiding the direct rubbing of the sliding pairs exposed to boundary and mixed lubrication conditions.
Permeability estimation from induced polarization (IP) measurements is based on a fundamental premise that the characteristic relaxation time τ is related to the effective hydraulic radius reff controlling fluid flow. The approach requires a reliable estimate of the diffusion coefficient of the ions in the electrical double layer. Others have assumed a value for the diffusion coefficient, or postulated different values for clay versus clay-free rocks. We have examined the link between a widely used single estimate of τ and reff for an extensive database of sandstone samples, in which mercury porosimetry data confirm that reff is reliably determined from a modification of the Hagen-Poiseuille equation assuming that the electrical tortuosity is equal to the hydraulic tortuosity. Our database does not support the existence of one or two distinct representative diffusion coefficients but instead demonstrates strong evidence for six orders of magnitude of variation in an apparent Diffusion coefficient that is well-correlated with reff and the specific surface area per unit pore volume Spor. Two scenarios can explain our findings:
(1) the length scale defined by τ is not equal to reff and is likely much longer due to the control of pore-surface roughness or
(2) the range of diffusion coefficients is large and likely determined by the relative proportions of the different minerals (e.g., silica and clays) making up the rock. In either case, the estimation of reff (and hence permeability) is inherently uncertain from a single characteristic IP relaxation time as considered in this study.
The method of movable cellular automata (MCA) was applied to simulate the stress-strain behavior of a nano composite consisting of an epoxy matrix and 6 vol. % silica nano particles. The size of the elements used for modelling was fixed at 10 nm, corresponding approximately to the diameter of the filler particles. Since not only the stress-strain response of the two constituents but also debonding of neighboring particles and granular flow was taken into account, plastic deformation as well as crack initiation and propagation could be simulated with the model. Modelling results were compared with tensile test results of both, pure epoxy as well as the epoxy-6 vol. % SiO2 composite. Since assuming bulk properties of the two constituents did not yield satisfactory results, slight modifications of the nanoparticle response functions and nanostructures were tested numerically. Finally, it was observed that only the assumption of slightly increased strength properties of the epoxy yielded good correlation between experimental and modelling results. This was attributed to an increased cross linking of the epoxy caused by the presence of silica nano particles.
Excellent tribological properties of an advanced polymer matrix composite were obtained by a combination of micro- and nano-sized fillers. Surface features and the nanostructure of tribofilms were characterized by advanced microscopic techniques, and correlated with the macroscopic behavior in terms of wear rate and friction evolution. A model based on movable cellular automata was applied for obtaining a better understanding of the sliding behavior of the nanostructured tribofilms. The failure of the conventional composite without silica nanoparticles could be attributed to severe oxidational wear after degradation of an initially formed polymer transfer film. The hybrid composite preserves its antiwear and antifriction properties because flash temperatures at micron-sized carbon fibers, lead to polymer degradation and subsequent release of nanoparticles. It has been shown that the released particles are mixed with other wear products and form stable films at the disc surface thus preventing further severe oxidational wear. Furthermore, the released wear product also is embedding carbon fibers at the composite surface thus preventing fiber fragmentation and subsequent third body abrasion. With nanoscale modelling we were able to show that low friction and wear can be expected if the nanostructured silica films contain at least 10 vol.% of a soft ingredient.