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Two kinds of cyclic poly(D- and L-lactide)s were synthesized, namely CI labeled samples mainly consisting of even-numbered cycles with low dispersity and CII, CIII or CIV-labeled ones consisting of equal amounts of even and odd-numbered cycles with high dispersity and igher molecular weights (Mw up to 300 000). Furthermore, linear poly L-lactide)s were prepared by initiation with ethanol and in both series the molecular weight was varied. The formation of stereocomplexes from cyclic poly(D-lactide)s and all kinds of poly L-lactide)s was performed in dichloromethane/toluene mixtures. The stereocomplexes crystallized from the reaction mixture were characterized in the virgin state and after annealing at 205 °C.
Stereocomplexes free of stereohomopolymers with crystallinities up to 80% were obtained from all experiments in yields ranging from 60 to 80%. Despite the high annealing temperature (maintained for 1 h), little transesterification was observed and the crystallinity slightly increased.
L-Lactide was polymerized by means of neat SnOct2 with variation of LA/Cat ratio, temperature and time. The resulting cyclic polylactides crystallized spontaneously at 160 °C or below, but needed nucleation via mechanical stress at 165 or 170 °C. All the crystalline polylactides obtained directly from ROP above 120 °C had melting temperatures (Tm) above 189 °C (up to 194.5 °C). SnOct2 also enabled transformation of low Tm poly(L-lactide)s (Tm <180 °C) into the high Tm m1odification by annealing, due to the impact of transesterification reactions in the interphase between the crystallites. The influence of crystallization temperature and annealing time on the crystal thickness was studied via SAXS measurements. A comparison with the crystallization and annealing experiments reported by Pennings and coworkers and Tsuji and Ikada is discussed, and a satisfactory agreement has been found, because those authors also studied polyLA samples containing SnOct2 in its active form. It is also demonstrated in this work that the high Tm modification cannot be obtained when the catalyst is removed or poisoned as it is true for commercial polylactides.
Two new catalysts (SnNa and SnBi) were prepared from dibutyltin oxide and 2,2′-dihydroxybiphenyl or2,2′dihydroxy(1,1′-binaphtyl). These catalysts enabled rapid polymerizations of L-lactide at 160 or 180 °C in bulk, whereby almost exclusively cyclic polylactides were formed. These polymerizations were free of racemization and yielded pol(L-lactide)s having weight average molecular weights (Mw's) up to 140 000 g mol−1. The Mw's varied little with the Lac/Cat ratio as expected for a ring expansion polymerization (REP). Polymerizations performed in bulk at 140, 120 and 102 °C yielded cyclic polylactides with lower molecular weights. At 102 °C a strong predominance of even-numbered cycles was found with SnNa as catalyst. SnNa can also catalyze alcohol-initiated ROPs yielding linear poly(L-lactide) free of cyclics.
L-Lactide was polymerized in bulk with tin(II)2-ethylhexanoate SnOct2) as catalyst and salicylic acid as cocatalyst. The Lac/Cat ratio, Cocat/Cat ratio, temperature and time were varied. Increasing Cocat/Cat ratios reduced both,polymerization rate and molecular weight. However,under optimized conditions high molar mass (Mw up to 178,000), colorless, cyclic polylactides were formed in a short time. A few polymerizations performed at 160 and 180°C with the combination of SnOct2 and silylated salicylic acid gave similar results. Neat tin II) salicylate was prepared from SnOct2 and used for REPs of L-lactide in bulk, but the results were not better than those obtained from combinations of SnOct2 and salicylic acid. Furthermore, dibutyltin salicylate was synthesized and used as catalyst for polymerizations of L-lactide in bulk at temperatures varying from 102 to 160°C. Cyclic polylactides with Mw’s up to 40,000 were the main reaction products. At 100–102°C a predominance of odd-numbered cycles was found proving a REP mechanism.
A comparison of tributyltin chloride, dibutyltin dichloride,and butyltin trichloride as catalysts of ring-opening polymerizations(ROPs) of l-lactides at 160°C in bulk reveals increasing reactivity in the above order, but only the least reactive catalysts, Bu3SnCl, yield a uniform reaction product, namely cyclic poly(L-lactide)s with weight average molecular weights (Mw ́s) in the range of 40,000–80,000. A comparison of dimethyltin , dibutyltin , and diphenyltin dichlorides resulted in the following order of reactivity: Me2SnCl2<Bu2SnCl2<<Ph2SnCl2. In this series also, the most reactive catalyst yields cyclic polylactides, but the extent of cyclization varies with the molecular weight. The formation of cyclic polylactides is explained by ROP combined with simultaneous polycondensation involving end-to-end cyclization (ROPPOC method). ROP of meso-lactide at 80 or 60°C yields even-numbered linear chains as main products, a result supporting the ROPPOC mechanism.
Ring-opening polymerizations (ROPs) of l-lactide (LA) were performed with ethyl l-lactate or 11-bromoundecanol as initiators (In) and tin(II) ethyl hexanoate (SnOct2) as catalyst (Cat) using four different LA/In ratios (20/1, 40/1, 60/1, and 100/1). One series of ROPs was conducted in bulk at 120 °C, yielding PLAs with low dispersities (Ð ~ 1.2–1.4), and a second series was conducted in bulk at 160 °C, yielding higher dispersities (Ð ~ 1.3–1.9). Samples from both series were annealed for 1 or 14 days at 140 °C in the presence of SnOct2. Both polycondensation and disproportionation reactions occurred, so that all four samples tended to form the same type of molar mass distribution below 10,000 Da, regardless of their initially different number average molar masses (Mn). Both initiators gave nearly identical results. The thermodynamic control of all reversible transesterification processes favored the formation of crystallites composed of chains with a Mn around 3500–3700, corresponding to a crystal thickness of 10–13 nm.
L-Lactide was polymerized in bulk at 140 °C with three different cyclic tin catalysts and the time was varied from 1 d up to 14 d. The MALDI TOF spectra confirmed the formation of cyclic polylactides (PLAs) and displayed a characteristic change of peak intensity distribution with formation of a “saw tooth pattern”. This pattern confirms a previous hypothesis that cyclic PLAs tend to form crystallites with extended ring conformation and relatively smooth surface. This type of crystallites is formed under thermodynamic control by transesterification on the surface of the crystallites. In this way PLAs with extraordinarily high melting temperatures (Tm's up to 200.6 °C) and extraordinarily high melting enthalpy were obtained (ΔHm's up to 105 J g−1). These ΔHm values require a revision of the maximum ΔHm value calculated in the literature for ideal PLA crystals.
SnOct 2-Catalyzed Syntheses of Cyclic Poly (l-lactide) s with Catechol as Low-Toxic Co-catalyst
(2019)
Polymerizations of l-lactide in bulk at 160 or 180 °C were performed with 1/1 mixtures of catechol (CA) or 4-tert-butylcatechol (BuCA) and tin(II)-2-ethylhexanoate (SnOct2) as catalysts and a variation of the Lac/Cat ratio. Weight average molar masses (Mw) up to 170,000 g mol−1 were obtained with CA and up to 120,000 g mol−1 with BuCA. The cyclic structure of the resulting poly(l-lactide)s was proven by MALDI-TOF mass spectrometry and by comparison of their hydrodynamic volumes with those of commercial linear poly(l-lactide)s. The predominance of even-numbered cycles increased with lower temperatures and shorter polymerization times. This fnding indicates that the cyclic architecture is the results of a ring-expansion polymerization mechanism. Addition of silylated BuCA as co-catalyst was less favorable than addition of free BuCA.
Cyclic and linear poly(L-lactide)s by ring-expansion polymerization with Bu2SnO, Oct2SnO, and Bu2SnS
(2023)
To elucidate the usefulness of commercial Bu2SnO as catalyst for syntheses of linear and/or cyclic polylactides L-Lactide was polymerized in bulk with variation of the LA/Cat ratio, temperature and time. Based on a ring-expansion polymerization (REP) mechanism cyclic polylactides (PLAs) with weight average molecular weights in the range of 200,000–300,000 are obtained at the highest temperature (180 °C). Polymerizations at 150 °C yielded crystalline, mainly cyclic polylactides which, after annealing, showed high melting temperatures (up to 197.5 °C) and high crystallinities (>80%). Polymerization at 120 °C confirmed the trend towards more linear chains with lower temperatures but yielded extended-ring crystals showing a “saw-tooth pattern” in the mass spectra. Oct2SnO gave similar results as Bu2SnO. Bu2SnS proved a sluggish polymerization catalyst, but a good transesterification catalyst in solid PLA.
Ring-opening polymerizations of l-lactide are studied in bulk at 140 or 160 °C with zinc n-hexanoate, zinc 4-chlorothiophenolate, and zinc pentafluoro thiophenolate (ZnSPF) as catalysts. The reactivity increases in the given order.
With all three catalysts a high fraction of cycles is obtained only at polymerization (annealing) times around 7 d. With ZnSPF weight average molecular weights (Mw) up to 178 000, a Tm around 199 °C and a 𝚫Hm around 99 J g−1 were achieved. The samples annealed for 4 or 7 d also display a saw tooth pattern of the mass peak distribution in the matrix-assisted laser desorption/ionization time of flight spectra indicating transesterification reactions across the surface of extended ring crystals. This process optimizes the thermodynamical properties of the crystalline cyclic polylactides and is responsible for the high Tm and 𝚫Hm values.