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One series of BiSub-catalyzed ring-opening polymerizations (ROPs) is per-formed at 160 °C for 3 days with addition of difunctional cocatalysts to find out, if poly(l-lactide) crystallizes directly from the reaction mixture. An analogous series is performed with monofunctional cocatalysts. High Tm crystal-lites (Tm > 190 °C) are obtained from all bifunctional cocatalysts, but not from all monofunctional ones. It is shown by means of SAXS measurements that the high Tm values are mainly a consequence of a transesterification–homogenization process across the lamellar surfaces resulting in thickness and smoothing of the surfaces. An unusual enthalpy-driven modification of the molecular weight distribution is found for samples that have crystallized during the polymerization. A third series of ROPs is performed at 170 °C for 2 h followed by annealing at 120 °C (2 h) to induce crystallization. Complete transformation of the resulting low Tm crystallites (Tm < 180 °C) into the high Tm crystallites by annealing at 170 °C for 1 d is not achieved, despite variation of the cocatalyst.
L-Lactide was polymerized by means of neat SnOct2 with variation of LA/Cat ratio, temperature and time. The resulting cyclic polylactides crystallized spontaneously at 160 °C or below, but needed nucleation via mechanical stress at 165 or 170 °C. All the crystalline polylactides obtained directly from ROP above 120 °C had melting temperatures (Tm) above 189 °C (up to 194.5 °C). SnOct2 also enabled transformation of low Tm poly(L-lactide)s (Tm <180 °C) into the high Tm m1odification by annealing, due to the impact of transesterification reactions in the interphase between the crystallites. The influence of crystallization temperature and annealing time on the crystal thickness was studied via SAXS measurements. A comparison with the crystallization and annealing experiments reported by Pennings and coworkers and Tsuji and Ikada is discussed, and a satisfactory agreement has been found, because those authors also studied polyLA samples containing SnOct2 in its active form. It is also demonstrated in this work that the high Tm modification cannot be obtained when the catalyst is removed or poisoned as it is true for commercial polylactides.
SnOct2 (Sn(II) 2-ethylhexanoate) catalyzed ROPs of L-lactide were performed in bulk with eight different alcohols as initiators. The time was varied between 1 h and 24 h for all initiators. For two initiators the temperature was also lowered to 115 ◦C. Even-numbered chains were predominantly formed in all polymerizations at short times, but the rate of transesterification (e.g. even/odd equilibration) and the molecular weight distribution were found to depend significantly on the nature of the initiator. Observed transesterification reactions also continued in solid poly (L-lactide), and with the most active initiator, almost total equilibration was achieved even at 130 ◦C. This means that all chains including those of the crystallites were involved in transesterification reactions proceeding across the flat surfaces of the crystallites. The more or less equilibrated crystalline polylactides were characterized by DSC and SAXS measurements with regard to their melting temperature (Tm), crystallinity and crystal thickness.
Cyclic polylactides were prepared in bulk at 170 °C, crystallized at 120 °C and then annealed at temperatures between 130 and 170 C with variation of catalyst, catalyst concentration and annealing time. The transformation of the initially formed low melting (LTm) crystallites, having melting temperatures (Tm) <180 °C into high melting (HTm) crystallites having Tm values > 189 °C was monitored by means of DSC measurements and characterized in selected cases by SAXS measurements. It was confirmed that the formation of HTm crystallites involves a significant growth of the thickness of the lamellar crystallites along with smoothing of their surface. Annealing at 170 °C for 1 d or longer causes thermal degradation with lowering of the molecular weights, a gradual transition of cyclic into linear chains and a moderate decrease of lamellar thickness. An unexpected result revealed by MALDI TOF mass spectrometry is a partial reorganization of the molecular weight distribution driven by a gain of crystallization enthalpy.
1:1 Copolymerizations of glycolide (GL) and L-lactide (LA) is performed in bulk at 100°C and at 160°C with four cyclic tin catalysts. The resulting copolyesters are characterized by SEC measurements, 1H and 13C NMR spectroscopy and by MALDI TOF mass spectrometry. At 160°C and longer reaction time (22 h) nearly complete conversion of both monomers is achieved, and cyclic copolymers with nearly random sequences are formed. At shorter times (0.5-3.0 h, depending on catalyst) the conversion of LA is incomplete, and only cyclics having even numbers of lactyl units are obtained. At 100°C at 22 h again cycles mainly consisting of even numbered lactyl units are formed, but with even and odd numbers of glycolyl units. Copolymerization of lactide at 160°C with small amounts of GL show that formation of high Tm crystallites (Tm > 190°C) is hindered even when only > 2% of GL is added. For polyglycolide containing a smaller amount of lactide complete solubility in hexafluoroisopropanol is only observed around and above 20 mol% of lactide.
1-Hydroxymethylnaphtalene (HMN) or 11-bromoundecanol (BUND) were used as initiators and Sn(II) 2-ethylhexanoate (SnOct2) as catalyst for ROPs of L-Lactide (LA) at 115 °C in bulk or in 4 M and 2M solutions in toluene. The LA/In ratio, the LA/Cat ratio and the time were varied. The matrix-assisted laser desorption/ionization time-of-flight (MALDI TOF) mass spectra exclusively displayed peaks of linear chains, when the ROPs were conducted in bulk. But in contrast to reports in the literature, mixtures of linear and cyclic poly(L-lactide) (PLA), were obtained, when the ROPs were performed in solution. The intensity distribution of the mass peaks of cyclic PLAs displayed a “saw-tooth pattern” after annealing in contrast to the mass peak distribution of the liner chains. This new phenomenon indicated that cyclic PLAs and linear PLAs crystallized in separate crystals from the same reaction mixture. This conclusion was confirmed by fractionated crystallization from 2 M solution, which confirmed that the cyclic PLAs nucleate and crystallize faster than the linear chains.