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Plasma chemical methods are well suited for introducing functional groups to the surfaces of chemically inert polymers such as polyolefins. However, a broad variety of functional groups are often formed. Unfortunately, for further chemical processing such as grafting of molecules for advanced applications a highly dense monotype functionalized polyolefin surface is needed. Therefore, the main task was to develop a selective surface functionalization process, which formed preferably only a single type of functional groups at the surface in high concentration. Amongst the novel plasma methods, the underwater plasma process (UWP) is one of most attractive options to solve the problem of monotype functionalization. Such plasma is an efficient source of ions, electrons, UV-radiation, high-frequency shock waves, radicals such as hydroxyl radical, and reactive neutral molecules such as hydrogen peroxide. In contrast to established gas phase glow discharge processes, the water phase limits the particle and radiation energies and thus the energy input into the polymer. By virtue of the liquid water environment, which moderates highly energetic plasma species, extensive oxidation, degradation, cross-linking and radical formation on the polymer are more limited as compared to gas plasma exposure. The variety of plasma produced species in the water phase is also much smaller because of the limited reaction possibilities of the plasma with water. The possibility to admix a broad variety of chemical additives makes underwater plasma even more attractive. Hydrogen peroxide and the catalyst (Fe-ZSM5) should influence and increase the equilibrium concentration of OH radicals in the underwater plasma process. It was found that these radicals played a very important role in OH functionalization of polyolefin surfaces. Hydrogen peroxide was identified to be the most prominent precursor for OH group formation in the UWP. The catalyst would affect the steady state of OH radical formation and its reaction with the substrate surface and thus accelerates the functionalization process.
Among new types of plasma processes, the underwater plasma is one of the most attractive methods for functionalization of polymer surfaces. The interesting features of plasma solution system are that the material surfaces to be modified remain in contact with the plasma-moderated solution. The role of plasma-moderated liquids, allows the reach of the reactive species through solution onto the geometrically hindered sites. The UV radiation produced in plasma formation helps in generating additional excited, ionized, and dissociated molecules and species in the reaction solution. An interesting feature of the technique is its flexibility to use a wide variety of additives as or in solution system. This allows us to create a selective or monotype functionalization of material surfaces. Such system was studied for the selective hydroxyl functionalization of polypropylene surface. The oxidation of polymer surfaces and the introduction of O-containing functional groups by underwater plasma was found to exceed concentrations typically achieved in oxygen low-pressure gas discharge plasmas up-to two-folds (maximal 56 O/100 C). The fraction of OH groups among all O-containing moieties amounts from 25 to 40% in comparison to that in the gas plasma of about 10% OH groups. Addition of hydrogen peroxide into this same system increases the fraction of C—O bonds up to 75% (27-OH/100 O). A study was focused to optimize the role of hydrogen peroxide on the efficiency of oxidation and selectivity with chemical derivatization with respect to the formation of mono-sort hydroxyl functionalities, calculated using a chemical derivatization technique.