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Organisationseinheit der BAM
Eingeladener Vortrag
- nein (48)
Die für einen erfolgreichen Einsatz von Festschmierstoffen zur Minderung von Reibung und Verschleiß systembestimmender Parameter wie Last, Geschwindigkeit, Temperatur, umgebende Atmosphäre, Filmbildung und -haltung sowie die Anwendungstechnologien werden dargestellt, ferner Modellvorstellungen zum Verschleißverhalten von Festschmierstoffen im Hinblick auf konkrete Anwendungsfälle diskutiert.
COMPOSITE MATERIALS OF A 99.7 % ALPHA-ALUMINA MATRIX WITH PLATELETS OF SILICON CARBIDE (SICP) HAVE BEEN PREPARED BY GELCASTING. DENSIFICATION WAS CARRIED OUT BY GAS-PRESSURE SINTERING WITHOUT FURTHER SINTERING AIDS. FIVE DIFFERENT COMPOSITIONS WITH 0, 5, 10, 15, AND 20 VOL.% SICP RESP. HAVE BEEN INVESTIGATED AND TRIBOLOGICAL PROPERTIES WERE CHARACTERIZED. INCREASING AMOUNT OF SICP AS RIGID PARTICLES IN THE FINE GRAINED MATRIX COMPLICATE THE DENSIFICATION PROCESS. WITH THE APPLICATION OF 50 BAR AR PRESSURE DURING THE FINAL SINTERING STEP AT A TEMPERATURE OF 1700 DEGREE C THE DENSITY OF THE SAMPLES COULD BE INCREASED BY 3-5%. INVESTIGATION OF THE TRIBOLOGICAL PROPERTIES AGAINST STEEL AS A COUNTERBODY UNDER UNLUBRICATED OSCILLATING SLIDING CONDITIONS SHOWED A HIGH COEFFICIENT OF FRICTION AND AN INCREASING WEAR RATE UP TO A SICP CONTENT OF 10 VOL. % . AT 15 AND 20 VOL. % SICP RESP. BOTH THE COEFFICIENT OF FRICTION AND THE COEFFICIENT OF WEAR DROP DOWN.
The sintering behaviour of one microcrystalline and several nanocrystalline TiN powders was investigated by means of a gas pressure furnace with an integrated dilatometer. The investigated nanocrystalline powders strongly differ in the sintering activity. It can be concluded from the experiments, that small grain size, narrow grain size distribution and a low oxygen content are the most important prerequisites for high sintering activity of the nanocrystalline TiN powders.
The extraordinary sintering activity of the best TiN powder makes it possible to produce a dense (< 2 % porosity), pure (no sintering aids) and nanostructured (mean diameter of crystals about 100 nm) TiN bodies.
Es wird die Untersuchung des Entlüftungsvorgangs in Keramikschlickern beschrieben, die Teil des Gelcastingprozesses zur Herstellung hochfester Aluminiumoxidkeramiken sind. Ziel der Untersuchung war es, den Einfluss von Viskosität und Entlüftungszeit als prozessvariablen auf die Entstehung von bruchauslösenden Fehlern im Gefüge zu verdeutlichen.
Influence of Slip Viscosity on the Mechanical Properties of High Purity Alumina made by Gelcasting
(1997)
Ceramic particulate composites in the system SiC-TiC-TiB2 sliding against SiC and Al2O3 under water
(1999)
The tribological behaviour of SiC, SiC-TiC and SiC-TiC-TiB2 was determined in oscillating sliding against SiC and -Al2O3 in water at room temperature. The tribo-systems with the composite materials containing TiC and TiB2 differ significantly from the systems with the single phase SiC: The wear is reduced and the friction is increased. The wear reduction up to a factor of 10 is mainly due to the formation of an oxide film containing titanium oxides which is soft, stable in water and well adhering to the bulk material. This oxide film is transferred to the alumina ball but not to the silicon carbide ball.
Tribologische Prüfungen als begleitende Maßnahme zur Entwicklung von keramischen Tribowerkstoffen
(1999)
Ceramics are of increasing interest for application in many branches of technique. In order to improve the tribological performance of ceramic materials, composites on the basis of silicon carbide with different amounts of titanium carbide, boron carbide, titanium diboride and free carbon in the form of graphite were manufactured by a reaction sintering process.
The friction and wear behaviour of these composites was investigated with oscillating sliding motion in unlubricated tests at room temperature on different levels of relative humidity. Additional tests were performed under water lubrication, revealing the superior behaviour of composites for special test conditions. A major influence of the free carbon on friction or wear behaviour was not observed. The tribological behaviour in air as well as under water is mainly dependant on the amount of titanium phases.
The interaction of nanosecond laser pulses in the ultraviolet wavelength range and femtosecond laser pulses in the near-infrared region with the direct semiconductor SiC and the composite compound SiC-TiC-TiB2 was investigated in respect to resulting physicochemical processes. Surface analytical techniques, such as XPS, µ-Raman, and EDX were used to identify the chemical changes between untreated and laser-treated areas. Single-pulse irradiation led to material
modifications in the condensed state in most instances. Multi-pulse results differed depending on the pulse duration. In the nanosecond case, melting of the surface and redeposited material (debris) were observed. With femtosecond pulses instead, only negligible melting and few debris could be detected. Additionally, periodic structures (ripples) appeared, with parallel orientation and in most cases two different periodicities for a particular material. Laser ablation of all the studied compound materials exhibited preferential ablation of the lighter component elements. Crystal structure changes of the irradiated surface were observed as a consequence of laser-induced melting and resolidification. An oxidation process interfered with all this processes so that unstoichiometric oxides were formed.
The isoelectric point is a material property for the characterization of acid-base behavior of the powder surface. The IEP of two alumina powders (AKP-30, Grade A) with different particle size characteristics in aqueous suspension has been determined by colloid vibration current (CVI) and particle charge detection (PCD) methods in moderately concentrated suspensions in order to qualify these methods for a future standardization. The solid loading of the suspensions were 1 and 5 vol%. The comparison of the IEP determined by PCD and CVI was in good agreement. However, the solid loading dependence of IEP and a large IEP hysteresis (at 1 vol%) were observed, which do not allow a proper determination of the IEP. The recording of the potential curve and therfore the determination of the IEP with CVI was difficult for the suspension of Grade A powder due to formation of agglomerates at pH values near the pHIEP.
The gelcasting process was used for manufacturing porous ceramic bodies from nano sized powders. 3 different powders with specific surface areas between 12 and 30 m²/g were used. Solid content of the corresponding slurries was dependent on the milling procedure and the use of a suitable dispersant. For bimodal GradeA powder solid content was as high as 58 vol%. For sintering temperatures between 1250 and 1600°C the porosity varied between 45 and 20%, whereas the pore radii varied between 50 and 91nm. The grain size of crystallites in the sintered microstructures was about 1um. The reflection ratio for visible light increased in comparison to a reference sample made from conventional powder from 0.8 to 0.95 in the wavelenght range around 400nm.
Zeta potential as measured with the electrokinetic sonic amplitude (ESA) method has been compared to streaming potential as measured with the particle charge detection (PCD) method. The measurements have been carried out on identical suspensions of a-Al2O3, SiC and Si3N4 with a solids volume fraction of 1% and 10%. Zeta potential and streaming potential are related by a linear function. The correlation coefficients for this relationship are better than 0.99 for the suspensions with 1% solids loading. For the suspensions with 10% solids loading, correlation coefficients are slightly lower due to the influence of increasing viscosity. Regardless of lower correlation at the higher solids loading, the isoelectric pH is constant within the limits of accuracy of the pH measurements.
Tribology of Advanced Ceramics III: Principles of solid lubrication - materials and mechanisms
(2002)
Promoting the infrastructure - prestandardisation endeavours for ceramic powders and green bodies
(2002)
The interaction of nanosecond laser pulses in the ultraviolet wavelength range and femtosecond laser pulses in the near-infrared region with the semiconductor SiC and the composite compound SiCTiCTiB2 was investigated. Surface analytical techniques, such as XPS, depth profile (DP), and micro-Raman spectroscopy (?-RS) were used to identify the chemical changes between untreated and laser-treated areas. Single-pulse irradiation led to material modifications in the condensed state in most instances. Multi-pulse results differed depending on the pulse duration. Crystal structure changes were observed as a consequence of laser-induced melting and resolidification. In air contact all components underwent oxidation reactions according to thermodynamic expectations. Exceptions were observed under exclusion of oxygen, SiC was reduced to elemental Si.
With respect to their excellent material properties ceramics are of interest as candidate materials for tribological applications. The friction and wear behaviour of ceramics is often superior to that of metallic materials. Furthermore, an essential improvement of tribological performance will be possible by tailoring of ceramics in the process of powder preparation and sintering technique. Silicon Carbide (SiC) shows interesting friction and wear behaviour at room temperature, even under unlubricated running conditions but is very sensitive against effects of environmental humidity and shows high friction and high wear in the absence of water vapour. The tribological performance of SiC can be improved considerably by adding substantial amounts of TiC and TiB2 to the microstructure thus creating ceramic particulate composite materials.
Various composites in the quasi ternary system SiC-TiC-TiB2 were prepared by a ceramic manufacturing process including sintering temperatures up to 2180 °C. Comparative tribo tests were performed under unlubricated oscillating sliding motion in dry, normal, and moist air and under water lubrication with SiC balls and Al2O3 balls as counter bodies. The friction is affected by the relative humidity (RH) but barely at all by the composition of the composites. The wear resistance of the composites was found to be improved considerably by addition of TiB2 in the range from 20 to 60 %. The highest wear resistance of the system wear was found when Al2O3 was used as counter body material.
The friction and wear behaviour of a new developed, pressureless sintered TiB2 ceramic was studied in comparison to SiC against SiC and Al2O3 balls under unlubricated conditions at room temperature. Special attention was paid to the influence of relative humidity on friction and wear results. For both ceramics the coefficient of friction against both ball materials decreases with increasing humidity and is higher in tests against alumina than against SiC. The wear rate is affected significantly by humidity and decreases by one order of magnitude for Al2O3/SiC system and by 2 orders of magnitude for SiC/SiC system. For TiB2 wear rates are nearly not affected by humidity against both ball materials and are much smaller than for SiC.
Tribological Characterisation of a Sl3N4-TiN Composite Ceramic in Fretting Tests at Room Temperature
(2004)
It has been successfully demonstrated that ceramic materials can be joined in the green
state without a second phase by using low pressure injection molded parts. The investigation of the
joining interface revealed that a high quality interface can be achieved by carefully adjusting the
different manufacturing steps. The use of monomodal particle size distribution in the used powder
CT3000SG is inferior to a broader particle size distribution obtained by replacing 33% of the finer
alumina powder by coarser CT1200SG. In this way the dewaxing process is significantly improved
when the wall thickness of the part exceeds 3 mm. The investigation of the mechanical properties of
the joined and sintered parts revealed, that the bending strength of the joined specimens achieved
about 80 % of the unjoined, monolithic specimens.
Tribological characterisation of siliconcarbonitride ceramics derived from preceramic polymers
(2006)
Amorphous SiCN ceramics were prepared in a laboratory scale as disk shaped specimens with 10 mm diameter and 0.3 mm thickness. The friction and wear behaviour was characterised in gross slip fretting tests under unlubricated conditions at room temperature against steel (100Cr6) and ceramic (Al2O3). Tests with a ball-on-disk contact were performed in laboratory air with different content of water vapour. The results show clearly that the relative humidity has a significant effect on friction and wear behaviour. All tests in dry air lead to higher friction and higher wear rate than in normal air. Improved friction and wear behaviour was observed with increasing pyrolysis temperature up to 1100 °C of the SiCN specimens. This is attributed to increasingly better mechanical properties and higher stiffness of the amorphous network due to the evaporation of gaseous organic species and the formation of free graphite like carbon.
The tribological behaviour of different monolithic and composite ceramics was evaluated in the temperature range between room temperature and 750°C. The test method was oscillating sliding with a ball-on-disk arrangement in an SRV machine. Alumina balls were used as counter body. The friction behaviour was determined on-line, and the wear behaviour was determined from calculations on the basis of wear scar dimensions and profilometric measurements. The friction depends on temperature and shows an increase for most materials for increasing temperature; the smallest friction at all temperatures is found for monolithic TiC. The wear behaviour shows different trends for the different materials. In tests against SiC a maximum of wear is found at 500°C, for TiC at 200°C and for TiB2 at 750°C. The composite ceramics suffer the smallest wear of all materials in the range from 200°C to 500°C.
Die Dispergiereigenschaften von verschiedenen nanoskaligen Pulvern mit unterschiedlicher Kornfraktion im Bereich von 10 bis 250 nm werden in verdünnten und konzentrierten keramischen Schlickern mit der Ultraschallspektroskopie untersucht. Alle stabilen Suspensionen weisen im entsprechenden pH-Bereich eine monomodale Partikelgrößenverteilung auf. Durch die Charakterisierung der Suspensionen mit der Ultraschallspektroskopie kann eine verbesserte Bewertung hinsichtlich Homogenität und Agglomeratbildung auch für nanoskalige Pulver erhalten werden. Dies ermöglicht eine bessere Qualitätskontrolle prozessrelevanter Schritte bei der Verarbeitung.
After having checked in a previous study the influence of stroke and normal load in laboratory fretting tests accomplished with thin steel roping wires, in this paper the effect of the contact pressure (test configuration), environmental conditions (relative humidity) and reduction of the friction coefficient (lubricants) on the wear behaviour were analysed. The wires were 0.45 mm in diameter and the material was a cold-drawn eutectoid carbon steel (0.8% C) with a Tensile Strength over 2800 MPa. The tests were performed on an oscillating test rig and the volumetric wear of both specimens of the tribocouple was determined separately from three-dimensional topographies of the wear scars acquired by means of a confocal profiler, and a calculation algorithm developed in using MATLAB®. The strong effect of humidity and lubrication on wear behaviour was proved, whereas a slight effect of contact pressure was derived.
The tribological performance of a hydrogenated amorphous carbon coating on Ti6Al4V against ceramic balls was checked by simple reciprocating sliding tests and by more complicated tests in a hip joint simulator. 3 of 4 joints failed during hip simulator testing already after approximately 100 × 10³ cycles and possibly due to coating failures caused by insufficient polishing of the metallic acetabular cups prior to coating deposition. Since such failures occurred only occasionally, the problem was not revealed by reciprocating sliding tests which are stressing a much smaller surface area compared to the tests in the hip joint simulator. Another type of failure, pits of 12 µm in diameter distributed randomly at the coating surface, was frequently observed by Scanning Electron Microscopy and analyzed comprehensively by Focused Ion Beam technique in combination with Transmission Electron Microscopy in one case. Although not necessarily affecting wear, such small failures might cause long-term problems in vivo, by providing access of body fluid to the substratecoating interface making it susceptible to corrosion.
Three different contact geometries, ball on disk and two different settings with crossed cylinders have been investigated with regard to the agreement of the results of the tribological quantities determined by each method. The material combination was α-alumina as upper specimen and steel 100Cr6 as lower specimen. For each of the contact geometries 5 independent measurements were carried out and evaluated independently. The agreement between the single results of coefficient of friction and the coefficient of system wear as well as between the different groups and conditions are good. Largest scatter of the results were found in the dry air regime where both friction and wear depend strongly on the relative humidity. However, comparison of the absolute values of the coefficient of wear between the ball on disk contact geometry on one side and the 2 crossed cylinder contact geometries on the other side reveals a significant difference in that the ball on disk results are lower by about a factor of two. The results document also a high degree of repeatability of single wear tests.
The friction and wear behaviour of SiC, Si3N4 and SiC/Si3N4 composite ceramics were investigated with oscillating sliding (gross slip fretting) at room temperature. The influence of counter body material and the humidity of the surrounding air was studied with a ball-on-disc configuration with different ball materials (1000Cr6, Al2O3 SiC and Si3N4). The effect of RH on friction is marginal with exception of SiC (low friction) as counter body material. The wear behaviour, however, is strongly affected by humidity, showing inverse trends for different counter body materials. Consequently, the wear behaviour of a tribo couple can be improved by selecting an adequate mating material. The results reveal the necessity to control RH in tribological tests. For estimation of the performance of tribo couples under varying environmental conditions, a variation of RH is required. In tribo couples with single phase SiC, either as ball or disc, the tribological behaviour of the system is dominated by SiC. The friction behaviour of the composite material is in between the behaviour of the two single phase materials, Si3N4 and SiC, whereas the wear behaviour is very similar to that of single phase Si3N4.