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The study introduces the porous medium model for the simulation of concrete flow through highly-reinforced sections. It shows that numerical simulations can predict concrete behavior during casting and help to avoid expensive mistakes.
First, we define in this paper two benchmark flows readily usable by anyone calibrating a numerical tool for concrete flow prediction. Such benchmark flows shall allow anyone to check the validity of their computational tools no matter the numerical methods and parameters they choose. Second, we compare numerical predictions of the concrete sample final shape for these two benchmark flows obtained by various research teams around the world using various numerical techniques. Our results show that all numerical techniques compared here give very similar results suggesting that numerical simulations of concrete filling ability when neglecting any potential components segregation have reached a technology readiness level bringing them closer to industrial practice.
The paper addresses numerical modelling of fresh self-compacting concrete. In the previous studies, a numerical tool for casting prediction is built based on the assumption that fresh concrete behaves as a yield-stress fluid and treating zones with rebars as porous media. The present contribution discusses the determination of material parameters, which are required as an input for numerical simulations of casting processes.