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Aim of the investigation is to characterize selected PEEK-composites in vacuum environment. Oscillating sliding friction was investigated with a pin-on-disc configuration in high vacuum (10-5 mbar) at room temperature, -40 °C, +100 °C and +160 °C. The contact pressure was 1 MPa and 7 MPa respectively , the maximum sliding velocity 0.1 m/s. Furthermore, tests in ultra high vacuum (10-9 mbar) were carried out with flat and spherical pins at 1 MPa and 60 MPa respectively. Among the tested materials MoS2 filled PEEK shows the best tribological performance in vacuum. Particularly, in the lower temperature range and at higher loads the friction behaviour is improved by MoS2 content.
Le secteur automobile doit faire face actuellement à de nouveaux challenges au niveau de la construction allégée, des économies de carburant et des coûts. Ces exigences motivent la mise au point de tribosystèmes pouvant résister à des pressions de contact de plus en plus élevées avec de faibles coefficients de frottement. L'optimisation de systèmes existants par l'application de revêtements de surface performants représente une alternative intéressante. Ce texte présente les performances de couches minces dans des conditions d'essais de slip-rolling (roulement à composante de glissement) en présence de lubrifiants liquides. Après une première sélection à température ambiante, les revêtements les plus performants ont été testés à 120 °C. Il s'agit de revêtements DLC en carbone hydrogéné (a-C:H) et en carbone tétraédrique (ta-C) de dernières générations ainsi qu'un nouveau système « revêtement/substrat ». Certains des revêtements DLC développés récemment sont résistants en slip-rolling au moins jusq'à 10 millions de cycles à 120 °C dans l'huile moteur sous des pressions hertziennes de contact de P0max = 2600 / 2940 MPa. De plus, le nouveau système revêtement Zr(C,N)x/substrat peut résister au moins à 1 million de cycles sous des pressions hertziennes initiales de contact allant jusqu'à P0max = 3500 MPa et à des températures de lubrifiant d'au moins 120 °C. -----------------------------------------------------------------------------------------------------------------------------------------------
The light-weight approach and fuel economy targets in today's automotive engineering require tribosystems, which can withstand higher contact pressures associated with low coefficients of friction. The application of surface coatings represents one approach among others. This paper presents thin film coatings performances in a bench mark test procedure exerting slip-rolling conditions in the presence of liquid lubricants. After a first selection at room temperature, the most resistant coatings were evaluated at 120 °C. These are newly developed DLC coatings (a-C:H & ta-C) as well as a novel coating-substrate system. Some of the newly developed DLC-coatings are slip-rolling resistant for at least up to 10 million cycles at 120 °C oil temperature) under Hertzian contact pressures of P0max = 2600 / 2940 MPa. Furthermore, this novel Zr-based thin film coating can withstand at least 1 million cycles under initial Hertzian contact pressures of up to P0max = 3500 MPa and oil temperatures of at least 120 °C associated with low coefficients of friction under mixed/boundary conditions.
For further development of hydrogen technology, it is necessary to have a sufficient number of materials for safe and reliable operation available. Frictional contacts exposed to hydrogen, are critical because of vanishing protective oxide layers in the presence of a chemical reducing environment. Furthermore, liquid lubricants are often not applicable, because of purity requirements, or very low temperatures in the case of liquid hydrogen. Thus, for numerous tribosystems in hydrogen technology, solid lubrication is the only possible method for reducing friction and wear. Therefore, investigations on the tribological behaviour of friction reducing materials, such as PTFE, graphite, DLC and MoS2, in inert and hydrogen environment were carried out. The results show that solid lubricants, applied as coatings or as components in polymer composites, are able to reduce friction and wear in gaseous as well as in liquid hydrogen. However, some materials are very sensitive to the environmental medium.
Mittels lasergesteuerter gepulster Vakuumbogentechnologie (Laser-Arc) wurde eine reihe von reinen MoS2-Schichten sowie Kombinationsschichten aus MoS2 und tetraedrischem amorphen Kohlenstoff (ta-C) hergestellt. Mit diesen Schichtvarianten erfolgten tribologische Tests im Vakuum sowie in Atmosphäre. Dabei wurden im Hochvakuum reibungskoeffizienten bis zu 0,005 gemessen. Durch die Verwendung einer ta-C unterschicht konnte eine Lebensdauer von über 5×105 Lastzyklen erreicht werden. Zudem erwies sich diese unterschicht als vorteilhaft für das tribologische Verhalten der MoS2/ta-C Schichten unter atmosphärischen Bedingungen. -------------------------------------------------------------------------------------------------------------------------------------------
A series of MoS2 and combined MoS2/ta-C coatings were prepared by lasercontrolled arc evaporation (Laser-Arc) in order to study the tribological coating behaviour under vacuum and atmospheric conditions. Very low friction coefficients down to 0.005 were measured under high vacuum. By using a ta-C underlayer beneath the MoS2 a increased lifetime up to 5×105 load cycles could be obtained. Also under atmospheric conditions the underlayer had a beneficial effect on coating performance.
High performance polymer composites have been intensively investigated for tribological applications in air, but rarely in hydrogen environment. Author's previous benchmark of composites in liquid hydrogen (LH2) showed that graphite filled polymers have beneficial friction behaviour in this extreme condition. Therefore, further investigations have been undertaken in hydrogen environment. This paper presents first results obtained with polyimide composites filled with different types (natural, synthetic) and amounts of graphite in air, vacuum and hydrogen environments. A particular attention is taken to the influence of hydrogen on graphite as well as on the polymer matrix.
Die tribologischen Eigenschaften von graphitgefüllten Polyimiden gegen Stahl 100Cr6 wurden an Luft, im Hochvakuum (l0⁻ ³ Pa) und in Wasserstoffumgebung bei verschiedenen Drücken (10³ Pa, 10⁴ Pa und 10⁵ Pa) untersucht. Zwei unterschiedliche Polyimid-Typen wurden eingesetzt, wobei Typ und Menge des Graphits variiert wurden.
Die Experimente wurden bei 3,1 MPa Kontaktdruck und einer Gleitgeschwindigkeit von 0,2 m/s bzw. 1 m/s durchgeführt. Die verschlissenen Oberflächen und die Morphologie des Materialübertrags auf die Stahl-Gegenfläche wurden mittels Lichtmikroskopie, REM, TEM und FTIR untersucht. Die Untersuchung zeigt, dass sowohl die Matrix als auch der Graphitanteil einen deutlichen Einfluss auf das Reibverhalten von Verbundwerkstoffen in Wasserstoffumgehungen haben können.